Bridge Push-Button Anchoring for Binding Reduction

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Solution Overview

Problem

Existing push-button designs struggle to consistently provide desired tactile behavior, avoid binding, and meet manufacturing and cost requirements due to variability in manufacturing processes, lacking a design that is both reliable and easy to install across various electronic devices.

Innovation Solution

A bridge-style push-button with resilient and differently oriented anchor portions that securely attach to a device, featuring a first anchor portion for slideable or rotatable engagement and a second anchor portion for perpendicular orientation, along with a resilient bridge portion and an actuating portion, facilitating ease of installation and absorption of manufacturing variances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional push-button designs are used, then manufacturing simplicity is maintained, but tactile behavior consistency and binding avoidance deteriorate due to manufacturing variability

Engineering Contradiction:
Improvetactile behavior consistencyVSAvoidmanufacturing variability tolerance
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The push-button is divided into separate components: a resilient bridge portion and distinct anchor portions. This segmentation allows each component to be optimized independently, with the bridge portion providing consistent tactile feedback through its resilient properties while anchor portions accommodate manufacturing variations through their attachment geometry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bridge portion is made of resilient material with specific elastic properties that maintain consistent tactile behavior across manufacturing variations. The resilience parameter allows the bridge to deform and return predictably, providing reliable tactile feedback despite variations in other manufacturing parameters.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If traditional push-button designs are used, then structural simplicity is maintained, but binding resistance deteriorates

Engineering Contradiction:
Improvebinding resistanceVSAvoidpush-button structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The bridge portion is designed as a resilient, dynamic element that can deform elastically during actuation and return to its original position. This dynamic behavior prevents binding by allowing the structure to adapt to slight misalignments and manufacturing variations during operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bridge portion functions as a flexible element that connects the anchor portions. Its flexibility allows it to accommodate dimensional variations and prevent binding during actuation, while still providing sufficient structural integrity for reliable operation.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If push-buttons are designed for secure attachment, then reliability is improved, but installation complexity increases

Engineering Contradiction:
Improveattachment securityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The anchor portions are designed to self-align and self-attach to the device housing through their geometric features. The resilient bridge portion naturally tensions itself during attachment, providing secure fixation without requiring complex alignment procedures or additional fastening operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The anchor portions feature asymmetric geometries that provide directional attachment characteristics. This asymmetry enables straightforward insertion in the correct orientation while preventing incorrect installation, simplifying the installation process while ensuring reliable attachment.

Inventive Principle:
Principle #4Asymmetry

4Ease of manufacture

If cost-effective materials are used, then manufacturing cost is reduced, but tactile response quality deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidtactile response quality
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The bridge portion utilizes resilient materials with optimized elastic parameters that provide high-quality tactile feedback at low cost. By focusing material selection and processing efforts on the bridge portion's elastic properties rather than overall component complexity, the design achieves superior tactile response within cost constraints.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The resilient material properties are concentrated specifically in the bridge portion where tactile feedback is generated, while other portions use simpler, lower-cost materials. This local optimization of material quality ensures high tactile response where needed while maintaining overall cost-effectiveness.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved tactile experience, reduced binding, and enhanced manufacturing tolerances, allowing for a reliable and cost-effective push-button design that effectively addresses the limitations of prior art by ensuring consistent performance across different electronic devices.

Implementation Method 1

a bridge portion, made of a resilient material, coupled to the first anchor portion and the second anchor portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8502097B2Bridge style push-button with anchoring
Publication Date: 2013.08.06 MALIKIE INNOVATIONS LTD
  • US8502097B2 patent drawing
  • US8502097B2 patent drawing
  • US8502097B2 patent drawing

AI summary

The present technology provides a bridge-style push-button with anchoring, a device comprising same, and a method of assembly. The push-button comprises a first anchor portion for coupling to the device, a second anchor portion for coupling to the device, a resilient bridge portion suspended between the anchor portions, and an actuating portion mounted on the bridge portion. The first anchor portion is mounted along a differently oriented axis from the second anchor portion. The first and second anchor portions may be slideably mounted, rotatably mounted, or both. The device comprises anchor sites for mounting of the push-button. The method of assembly comprises coupling the first anchor portion to the device before the second anchor portion.