Bridge Splitter Connector for Flat Cable Signal Distribution
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Solution Overview
Problem
Existing electrical signal distribution networks face challenges in achieving optimal configuration due to the limitations of standard elements and the need for customization, which often requires professional expertise and specific tools for precise wire cutting and soldering.
Innovation Solution
A bridge/splitter connector apparatus and method that includes a body block with cable channels and conductive piercing members to connect and retain multi-conductor flat cables, allowing for customizable configurations by piercing the insulation to establish conductive contact between wires, enabling flexible and customizable network setups.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If standard elements are used to configure electrical signal distribution networks, then configuration is simplified and standardized, but optimal meeting of specific requirements cannot be achieved
Solution Approach 1:
The connector is divided into modular components including a body block with multiple cable channels, cable retention members, and pierceable conductive members. This segmentation allows the system to maintain standardized assembly procedures while enabling customization through selective configuration of individual modules to meet specific network requirements.
Solution Approach 2:
The connector incorporates removable cable retention covers that expose cable channels, allowing the system to transition between a standardized closed state and a customizable open state. This dynamic accessibility enables users to configure specific cable routes and connections while maintaining the overall standardized connector structure.
2Adaptability or versatility
If custom building of electrical signal distribution networks is performed, then specific requirements can be optimally met, but professional expertise and specialized tools are required
Solution Approach 1:
The connector incorporates self-aligning and self-retaining features where cable retention members automatically secure cables in designated channels, and conductive members are positioned to automatically contact wire conductors. This self-service mechanism eliminates the need for professional wire stripping, bending, and connection skills, allowing end-users to perform custom configurations without specialized training.
Solution Approach 2:
The design replaces traditional mechanical wire termination methods (soldering, crimping, twisting) with a pierceable conductive member system that establishes electrical contact through controlled insulation piercing. This substitution eliminates complex mechanical manipulation requirements while maintaining reliable electrical connections.
3Manufacturing precision
If custom wire cutting and soldering is performed, then precise network configuration is achieved, but time-consuming processes and specialized tools are required
Solution Approach 1:
The connector body block is pre-configured with multiple cable channels positioned at specific orientations and locations, and conductive members are pre-positioned within these channels. This preliminary preparation of the connector structure eliminates the need for on-site wire cutting, bending, and precise positioning, allowing users to simply insert cables and secure them in the pre-established configuration paths.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient and customizable configuration of electrical signal distribution networks by allowing for flexible connections and branching, reducing the need for specialized professionals and tools, and providing a cost-effective solution for customizing network segments.
Implementation Method 1
Each of the first plurality of conductive piercing members configured to pierce insulation of the first multi-conductor flat cable received within the first cable channel so as to conductively contact a corresponding one of a first plurality of conductive wires
Data Source
AI summary
Apparatus and associated methods relate to a bridge/splitter connector for configuring an electrical signal distribution network. The bridge/splitter connector includes a body block and two cable retention covers, each configured to removably engage the body block. The body block has two cable channels, each configured to receive a multi-conductor flat cable therewithin. Each cable channel has a plurality of conductive piercing members laterally spaced apart from one another for piercing insulation of the multi-conductor flat cables received so as to conductively contact a corresponding one of a plurality of conductive wires of the multi-conductor flat cable. Each of the plurality of conductive piercing members of each cable channel is conductively coupled to a corresponding one of the plurality of piercing members of the other cable channel, The cable retention members are configured to retain the multi-conductor flat cables received within the cable channels when engaged with the body block.