Bridged Local Interconnects in Semiconductor Structures

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Solution Overview

Problem

In semiconductor device fabrication, it is challenging to electrically connect semiconductor components that are closely located or separated by other components due to layout constraints.

Innovation Solution

A semiconductor structure is formed with a substrate, dielectric layer, gate structures, a hard mask covering the gate structures, and a contact structure that crosses over the hard mask, allowing for electrical contact to one gate structure and isolation from adjacent devices, enabling bridged local interconnects that can be applied in various circuit layouts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional interconnection methods are used to connect closely located or separated semiconductor components, then electrical connection can be achieved, but the layout flexibility is reduced and manufacturing complexity increases

Engineering Contradiction:
Improvelayout flexibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The contact structure extends vertically through the dielectric layer to create a bridged local interconnect that crosses over adjacent devices. This three-dimensional approach allows electrical connection between components that are separated in the planar layout, providing layout flexibility without increasing manufacturing complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The contact structure is divided into multiple contact regions (first contact region contacting the gate structure, second contact region contacting the substrate) separated by the hard mask. This segmentation allows the interconnect to selectively contact different components while maintaining electrical continuity through the bridged structure

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a contact structure crosses over adjacent devices to connect separated components, then layout versatility is improved, but electrical isolation from unwanted adjacent devices becomes challenging

Engineering Contradiction:
Improvecircuit layout versatilityVSAvoidelectrical isolation
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The hard mask serves as an intermediary layer between the contact structure and adjacent devices. It provides electrical isolation by being disposed between the contact structure and the adjacent device, allowing the contact structure to cross over the adjacent device while preventing unwanted electrical connection

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The hard mask is selectively positioned only where needed for isolation - between certain contact regions and specific adjacent devices. This localized application provides electrical isolation precisely where required while maintaining circuit connectivity where needed, achieving both layout versatility and reliable isolation

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9728454B1Semiconductor structure and manufacturing method thereof
Publication Date: 2017.08.08 UNITED MICROELECTRONICS CORP
  • US9728454B1 patent drawing
  • US9728454B1 patent drawing
  • US9728454B1 patent drawing

AI summary

The present invention provides a semiconductor structure, includes a substrate, a dielectric layer disposed on the substrate, a first gate structure and a second gate structure disposed in the dielectric layer, a hard mask disposed in the dielectric layer, where the hard mask covers a sidewall of the first gate structure, and covers the second gate structure, and a contact structure disposed in the dielectric layer. The contact structure at least crosses over the hard mask. The contact structure includes a first contact portion and a second contact portion. The first contact portion contacts the first gate structure directly, the second contact portion contacts the substrate directly, and the hard mask is disposed between the first contact portion and the second contact portion.