Bridging Bracket for Vehicle Audio Actuator Mounting

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Solution Overview

Problem

Existing vehicle communication systems face challenges in efficiently mounting audio actuators within vehicle body components, requiring solutions that balance acoustic, operational, durability, and assembly requirements while ensuring efficient sound radiation and robust installation.

Innovation Solution

The use of a bridging bracket mounted to a vehicle body component's reinforcement beam, with a polymeric bushing and adhesive for secure and flexible mounting of audio actuators, allowing vibration to radiate sound signals effectively without interfering with other components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If audio actuators are mounted directly to vehicle body components, then installation is simple, but acoustic performance and vibration radiation are compromised

Engineering Contradiction:
Improvemounting simplicityVSAvoidacoustic performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A bridging bracket is introduced as an intermediary component between the audio actuator and the vehicle body component. The bracket includes a mounting platform that couples to the audio actuator and legs that couple to the vehicle body component, enabling proper vibration transmission while simplifying the overall mounting process through a standardized interface

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The bridging bracket utilizes composite material construction, combining rigid sections for structural support with polymeric bushings for vibration isolation and acoustic coupling. This composite approach optimizes both mechanical strength and acoustic performance

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If rigid mounting is used for audio actuators, then structural stability is improved, but vibration transmission and sound radiation are reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidsound radiation efficiency
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The bridging bracket applies local quality differentiation by using rigid materials in the mounting platform and leg structures for stability, while incorporating polymeric bushings at specific contact points with the audio actuator to enhance vibration transmission and acoustic coupling where needed

Inventive Principle:
Principle #3Local quality

3Reliability

If complex mounting structures are used, then acoustic and operational requirements are met, but device complexity and assembly difficulty increase

Engineering Contradiction:
Improveacoustic and operational performanceVSAvoidmounting structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bridging bracket is designed as a universal mounting solution that integrates multiple functions: structural support, vibration transmission, acoustic coupling, and positioning. This multi-functional design meets acoustic and operational requirements while avoiding the need for multiple separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient sound radiation to the exterior while ensuring robust installation and durability, addressing competing requirements of acoustic, operational, and assembly challenges, and simplifying the mounting process.

Implementation Method 1

allowing vibration to radiate sound signals effectively

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

The bridging bracket is mounted to a reinforcement beam of a vehicle body component... an adhesive is attached to a surface of the audio actuator

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS10926712B2Mounting solutions for mounting audio actuators inside vehicle body components
Publication Date: 2021.02.23 FORD GLOBAL TECH LLC
  • US10926712B2 patent drawing
  • US10926712B2 patent drawing
  • US10926712B2 patent drawing

AI summary

This disclosure is directed to audio actuator assemblies that include bridging brackets for mounting audio actuators inside vehicle body components. In some embodiments, the vehicle body component is a door that includes a reinforcement beam. The bridging bracket is mountable to the reinforcement beam in order to secure the audio actuator in place inside the vehicle body component in a manner that allows the audio actuator to vibrate adjacent surfaces of the vehicle body component for radiating sound signals.