Broadband Back Mirror in III-V Silicon Photonic Laser Cavities

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a need for improved methods and systems related to photonic integrated circuits (ICs) utilizing silicon substrates, particularly for optical transmitters and waveguides, as silicon is not a direct-bandgap material and III-V semiconductor materials are required for direct bandgap functionality.

Innovation Solution

A semiconductor chip with a direct bandgap, made of III-V material, is bonded to a silicon wafer, and a resonator cavity is formed using a first reflector in silicon and a second reflector in the chip, with the chip acting as a gain medium for a semiconductor laser.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If silicon substrates are used for photonic ICs, then manufacturing compatibility and integration are improved, but direct-bandgap functionality deteriorates because silicon is not a direct-bandgap material

Engineering Contradiction:
Improvemanufacturing compatibilityVSAvoiddirect-bandgap functionality
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent employs a composite structure combining silicon substrate with III-V semiconductor material layers. The silicon substrate provides mechanical support and waveguide functionality, while the bonded III-V layers provide direct-bandgap optical emission. This composite approach allows the system to simultaneously achieve the manufacturing advantages of silicon and the optical properties of direct-bandgap materials.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If III-V semiconductor materials are used for direct bandgap functionality, then optical emission capability is improved, but integration with silicon substrates deteriorates due to material incompatibility

Engineering Contradiction:
Improvedirect-bandgap functionalityVSAvoidintegration compatibility
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent introduces an intermediary bonding layer between the silicon substrate and III-V semiconductor material. This intermediate layer serves as a buffer that accommodates the lattice mismatch and thermal expansion differences between silicon and III-V materials, enabling successful integration while preserving the direct-bandgap optical properties of the III-V layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional mirror structures are used in resonator cavities, then fabrication simplicity is improved, but broadband reflectivity deteriorates

Engineering Contradiction:
Improvefabrication simplicityVSAvoidbroadband reflectivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent creates a composite mirror structure by bonding III-V semiconductor material to the resonator cavity. This composite mirror leverages the high refractive index contrast between the III-V material and surrounding media to achieve broadband reflectivity across multiple wavelengths, while the bonding process integrates seamlessly with existing fabrication techniques.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes the tunable optical properties of III-V semiconductor materials to achieve broadband reflectivity. By adjusting the thickness and composition of the bonded III-V layer, the mirror can be optimized to reflect across a broad spectrum of wavelengths, transforming a narrowband reflector into a broadband device through parameter modification.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the creation of broadband mirrors for resonator cavities of lasers, enhancing the performance of photonic ICs by utilizing the direct bandgap properties of III-V materials within a silicon substrate framework.

Implementation Method 1

the portion of the chip is used as a gain for a semiconductor laser

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 2

A resonator cavity is made by a first reflector in silicon (e.g., a Bragg grating)

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 3

a coating on the wall forming a mirror, wherein the coating comprises a dielectric layer and a metal

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentUS12210186B2Broadband back mirror for a photonic chip
Publication Date: 2025.01.28 SKORPIOS TECHNOLOGIES INC
  • US12210186B2 patent drawing
  • US12210186B2 patent drawing
  • US12210186B2 patent drawing

AI summary

A semiconductor laser has a mirror formed in a gain chip. The mirror can be placed in the gain chip to provide a broadband reflector to support multiple lasers using the gain chip. The mirror can also be placed in the gain chip to have the semiconductor laser be more efficient or more powerful by changing an optical path length of the gain of the semiconductor laser.