Broken Lead Detection in Datacom Balanced Pairs

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Solution Overview

Problem

Existing technologies fail to effectively detect broken or faulty leads in differential pairs of datacom leads, which can lead to signal degradation and noise interference in high-speed communications.

Innovation Solution

A broken lead detector device that includes a connector for receiving datacom signals, a switching device for selecting pairs of leads, an analog-to-digital converter, a phase detector module, an average difference module, and a master control for determining faulty leads by evaluating phase and differential voltage thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If differential voltage measurement is used to detect faulty leads, then noise immunity is improved, but the ability to detect broken leads is insufficient

Engineering Contradiction:
Improvenoise immunityVSAvoidfault detection accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent segments the fault detection process into two independent measurement modes: differential voltage measurement (for noise immunity) and common mode voltage measurement (for broken lead detection). By separating these functions and selecting the appropriate mode based on lead termination status, the system achieves both noise immunity and accurate fault detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the measurement parameter from fixed differential voltage to a selectable combination of differential and common mode voltages. By dynamically switching between measurement parameters based on termination detection, the system overcomes the limitation of differential-only measurement while maintaining noise immunity where applicable.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If simple voltage measurement is used, then device complexity is reduced, but fault detection precision is insufficient

Engineering Contradiction:
Improvedetection circuit simplicityVSAvoidbroken lead detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent performs preliminary detection of lead termination status before selecting the measurement mode. This preliminary action enables the system to choose the appropriate voltage measurement parameter (differential or common mode) in advance, ensuring accurate fault detection without requiring complex real-time analysis circuits.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements dynamic switching between different measurement modes based on the detected termination status. The system adapts its measurement strategy in real-time, selecting differential mode for terminated leads and common mode mode for open leads, thereby maintaining detection precision across varying conditions without permanent circuit complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7626399B2Broken lead detection
Publication Date: 2009.12.01 VIAVI SOLUTIONS INC(US)
  • US7626399B2 patent drawing
  • US7626399B2 patent drawing
  • US7626399B2 patent drawing

AI summary

The present invention relates to a broken lead testing device for determining whether a lead in a balanced lead pair of a datacom circuit is broken or faulty. Terminated leads are subjected to a phase difference and/or a voltage difference test, while unterminated leads are subjected to a current injection test.