Bronchial Flow Control Device Loading Assembly

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Solution Overview

Problem

Existing methods for treating pulmonary diseases like COPD struggle to efficiently manage airflow by properly compressing and loading bronchial flow control devices into delivery catheters, which is crucial for isolating diseased lung regions and improving exhalation dynamics.

Innovation Solution

A loading assembly comprising a funnel housing and a puller housing is used to compress and load bronchial flow control devices into a container or catheter, allowing for precise regulation of fluid flow and potential collapse of lung regions by gradually reducing the device's size for insertion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a flow control device is radially compressed into a contracted size for loading into a delivery catheter, then the device can be delivered to the target location, but it becomes difficult to properly compress the device to a size small enough to fit in the delivery catheter

Engineering Contradiction:
Improvedevice sizeVSAvoidcompression difficulty
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The loading assembly nests the flow control device within a funnel-shaped loading cavity that gradually reduces in size, allowing the device to be compressed step-by-step as it passes through progressively narrower sections of the cavity, making compression more manageable and controlled

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The loading assembly acts as an intermediary device between the flow control device and the delivery catheter, providing a controlled environment for compression and facilitating the transfer of the compressed device into the catheter without requiring direct manual compression

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If the loading cavity gradually reduces in size to compress the device, then the device can be properly contracted for loading, but the loading process becomes more complex

Engineering Contradiction:
Improvecompression controlVSAvoidloading assembly complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The funnel-shaped loading cavity is designed to automatically compress the flow control device as it is inserted, utilizing the geometry of the cavity itself to provide the compression force without requiring additional active compression mechanisms, thereby reducing overall system complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables effective deployment and positioning of flow control devices in bronchial passageways, improving airflow dynamics and oxygen exchange by isolating diseased lung regions, thereby enhancing respiratory efficiency.

Implementation Method 1

The funnel-shaped loading cavity gradually reduces in size moving in a first direction... The puller housing pulls the bronchial flow control device in the first direction through the funnel housing to gradually contract the bronchial flow control device

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8388682B2Bronchial flow control devices and methods of use
Publication Date: 2013.03.05 PULMONX CORP
  • US8388682B2 patent drawing
  • US8388682B2 patent drawing
  • US8388682B2 patent drawing

AI summary

Disclosed is an assembly for loading a bronchial flow control device into a container, such as into a delivery catheter. The assembly includes a funnel housing and a puller housing that mate with one another. The funnel housing defines a funnel-shaped loading cavity that receives a flow control device and that gradually reduces in size moving in a first direction. The puller housing is removably attached to the funnel housing and is also removably attachable to a bronchial flow control device that can be positioned in the loading cavity. The puller housing pulls the bronchial flow control device in the first direction through the funnel housing to gradually contract the bronchial flow control device into a compressed state of reduced size relative to the expanded size.