Switching Power Supply Brown-In Detection Circuit

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Solution Overview

Problem

Existing control ICs for switching power supplies face challenges in accurately detecting brown-in voltage due to capacitive coupling and stray capacitance, leading to erroneous brown-in operations and increased electric power loss.

Innovation Solution

A control device incorporating a voltage dividing circuit, detection circuit, brown-in timer, latch circuit, and logical element that performs a logical AND operation with the pulse width modulation signal to prevent erroneous brown-in operations by latching the output after a predetermined time, thus accurately detecting the brown-in voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a brown-in/out detection resistor is always connected to the input voltage terminal to detect brown-in and brown-out, then the detection function is available, but electric power loss increases

Engineering Contradiction:
Improvebrown-in/out detection functionVSAvoidelectric power loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies periodic action by using the switching operation of the power supply to periodically generate a mask signal that prevents erroneous detection during switching periods. The detection resistor is activated only when needed (during switching periods) rather than continuously, reducing power loss while maintaining detection reliability

Inventive Principle:
Principle #19Periodic action

2Area of stationary object

If the detection resistor is placed at the vicinity of circuit elements to reduce chip size, then the chip size is reduced, but capacitive coupling generates voltage fluctuations

Engineering Contradiction:
Improvechip sizeVSAvoidvoltage detection accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent introduces a mask signal as an intermediary that mediates between the detection circuit and the voltage fluctuations caused by capacitive coupling. The mask signal blocks erroneous detection during switching periods, allowing the resistor to be placed close to circuit elements without compromising detection accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a mask signal is generated from the pulse control signal to prevent erroneous switching operation, then erroneous brown-in operation is reduced, but the complexity of the control circuit increases

Engineering Contradiction:
Improveswitching operation stabilityVSAvoidcontrol circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by making the pulse control signal serve multiple functions: it controls the switching operation and simultaneously generates the mask signal for preventing erroneous detection. This multi-functionality reduces the need for separate circuit elements, thereby limiting the increase in circuit complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents erroneous brown-in operations by accurately detecting the brown-in voltage, reducing electric power loss, and ensuring stable switching operations even with stray capacitance present.

Implementation Method 1

a voltage dividing circuit configured to generate a divided voltage by dividing an input voltage

Methodology Applied
Scientific EffectVoltage division: Ohm's Law

Implementation Method 2

a detection circuit configured to compare the divided voltage with a brown-in detection threshold value

Methodology Applied
Scientific EffectVoltage comparison:

Implementation Method 3

capacitive coupling is generated between the brown-in/out detection resistor and the circuit elements around the brown-in/out detection resistor

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentUS9998113B2Control device for controlling switching power supply
Publication Date: 2018.06.12 FUJI ELECTRIC CO LTD
  • US9998113B2 patent drawing
  • US9998113B2 patent drawing
  • US9998113B2 patent drawing

AI summary

A voltage dividing circuit includes a first register that is supplied with an input voltage and a second resistor, and divides the input voltage to generate a divided voltage. A detection circuit compares the divided voltage with a brown-in detection threshold value, and outputs a first detection signal of H level when the divided voltage is equal to or higher than the threshold value, and outputs the first detection signal of L level when the divided voltage is lower than the threshold value. A brown-in timer outputs a second detection signal after a first predetermined time has elapsed since the time point of the first detection signal. A latch circuit latches an output from the detection circuit in response to the second detection signal. A logical element at least performs logical AND operation of an output of the latch circuit and a PWM signal.