Brush Anode Microbial Electrolysis Cell for Low Voltage Hydrogen

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Solution Overview

Problem

Microbial Electrolysis Cells (MECs) face challenges in achieving high current densities at low applied voltages due to activation and Ohmic losses, limiting the efficiency of wastewater treatment and hydrogen production.

Innovation Solution

The design incorporates a high surface-area brush anode and cathode with a short separation distance, utilizing an anion exchange membrane to minimize Ohmic losses and optimize the configuration of cylindrical bodies in a concentric relationship, along with a power source connected to the anode and cathode, to enhance electron transport and reduce energy input.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the separation distance between anode and cathode is reduced to minimize Ohmic losses, then energy efficiency improves, but the risk of hydrogen short-circuiting increases

Engineering Contradiction:
ImproveOhmic lossesVSAvoidhydrogen short-circuiting risk
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

An anion exchange membrane is introduced as an intermediary between the anode and cathode. This membrane allows hydroxyl ions to pass through while blocking hydrogen gas, enabling the electrodes to be placed close together (minimizing Ohmic losses) without risking hydrogen short-circuiting. The membrane thus mediates the conflicting requirements of close proximity for low resistance and separation for safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If high current densities are achieved through optimized electrode configuration, then productivity improves, but activation losses increase requiring higher applied voltages

Engineering Contradiction:
Improvecurrent densityVSAvoidactivation losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent optimizes multiple parameters simultaneously: electrode separation distance, electrode surface area, and membrane properties. By changing these parameters together rather than individually, the system achieves high current densities while managing activation losses. The concentrated configuration increases productivity but requires careful parameter balancing to control energy losses.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for high purity hydrogen production (>98%) with reduced energy consumption, achieving high current densities and efficient wastewater treatment while minimizing methane production and Ohmic losses, thereby improving the overall efficiency of the MECs.

Implementation Method 1

anode-respiring bacteria (ARB) that oxidize wastewater organics and transfer electrons thus extracted to an anode

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

These electrons move through a circuit to a cathode

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 3

water (H2O) is reduced to produce hydrogen (H2) gas by applying additional voltage

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 4

anion exchange membrane (AEM) may be a better alternative to cation exchange membranes (OEM) for separating the anode and the cathode, because of their low resistance, e.g., to ion transport

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Data Source

PatentUS9216919B2Microbial electrolysis cells and methods for the production of chemical products
Publication Date: 2015.12.22 ARIZONA SCIENCE & TECHNOLOGY ENTERPRISES LLC
  • US9216919B2 patent drawing
  • US9216919B2 patent drawing
  • US9216919B2 patent drawing

AI summary

A microbial electrolysis cell having a brush anode is described. A method of producing products, such as hydrogen, at the cathode of the microbial electrolysis cell is also provided. The microbial electrolysis cell is configured in a cylindrical shape having an anode, cathode and anion exchange membrane all disposed concentrically. A brush anode spirally wound around the outside of the cylindrical microbial electrolysis cell is described. The method may include sparging the anode and/or cathode with air in some cases. In addition, CO2-containing gas may be injected into a cathode chamber to reduce pH is some cases.