Brush Block Copolymer Electrolytes for Solid-State Batteries

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Solution Overview

Problem

Current block copolymers for solid electrolytes face challenges in achieving ionic conductivities comparable to conventional organic solvent-based liquid electrolytes, particularly due to complex crystallization behavior in PEO-containing systems, which limits their mechanical and electrical properties.

Innovation Solution

Development of brush block copolymers with triblock and pentablock architectures, featuring ionophobic and ionophilic polymer side chains, which form physically cross-linked networks when mixed with electrochemical additives like lithium salts or ionic liquids, suppressing crystallization and enhancing ionic conductivity and mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PEO-containing block copolymers are used to achieve ionic conductivity, then ionic conductivity is improved, but crystallization behavior occurs which worsens mechanical properties

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical properties
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent divides the polymer structure into distinct segments: a crystalline block (providing mechanical strength) and an amorphous block containing PEO (providing ionic conductivity). This segmentation allows each block to perform its specialized function without the negative effects of the other, resolving the contradiction between conductivity and mechanical properties

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the block copolymer are designed with different properties: the crystalline block provides structural integrity and mechanical strength, while the amorphous PEO block provides ion transport pathways. This local differentiation of properties allows simultaneous achievement of high conductivity and mechanical strength

Inventive Principle:
Principle #3Local quality

2Strength

If conventional block copolymer structures are used, then mechanical strength is achieved, but ionic conductivity remains insufficient

Engineering Contradiction:
Improvemechanical strengthVSAvoidionic conductivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent creates a composite block copolymer structure combining crystalline and amorphous blocks, where each block contributes different properties. The crystalline block provides mechanical strength while the amorphous PEO block provides ionic conductivity, achieving a composite effect that overcomes the limitations of conventional homogeneous structures

Inventive Principle:
Principle #40Composite materials

3Reliability

If PEO is used in block copolymers to enhance conductivity, then ionic conductivity increases, but complex crystallization behavior develops

Engineering Contradiction:
Improveionic conductivityVSAvoidcrystallization behavior
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By segregating PEO into a distinct amorphous block separate from the crystalline block, the patent eliminates the complex crystallization behavior that occurs in PEO-containing block copolymers. The PEO remains amorphous and dedicated to ion transport, while the crystalline block handles structural requirements, simplifying the overall system behavior

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The brush block copolymer electrolytes exhibit high ionic conductivity and mechanical strength, with normalized conductivities exceeding those of linear block copolymer blends, and demonstrate thermoreversibility, allowing for tunable mechanical properties across temperature ranges.

Implementation Method 1

the copolymers provided herein are capable of physical cross-linking to generate polymer networks with useful chemical properties

Methodology Applied
Scientific EffectPhysical cross-linking:

Implementation Method 2

suppressing crystallization and enhancing ionic conductivity and mechanical strength

Methodology Applied
Scientific EffectCrystallization suppression: Crystallisation

Implementation Method 3

Polymer systems compatible with efficient complexation of lithium ions, for example, allow for loading of more salt and greater availability of Li ions

Methodology Applied
Scientific EffectComplexation:

Implementation Method 4

the copolymers provided herein are capable of physical cross-linking to generate polymer networks with useful chemical properties, for example, the capability of solvating ions

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 5

Block copolymers are an attractive material for polymer electrolytes due to their ability to self-assemble to form supramolecular structures characterized by nanoscale domains

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentUS10608280B2Brush block copolymer electrolytes and electrocatalyst compositions
Publication Date: 2020.03.31 CALIFORNIA INST OF TECH
  • US10608280B2 patent drawing
  • US10608280B2 patent drawing
  • US10608280B2 patent drawing

AI summary

Provided herein are copolymer electrolytes and electrocatalyst platforms, including brush block copolymers, triblock brush copolymers and pentablock brush copolymers. The copolymers described have beneficial chemical, physical and electrical properties including high ionic conductivity and mechanical strength. In embodiments, for example, the provided copolymer electrolytes and electrocatalyst platforms are doped with lithium salts or mixed with ionic liquids to form ion gels. In some embodiments, the copolymers provided herein self-assemble into physically cross-linked polymer networks with additional useful properties. The provided copolymers have low dispersity in the polymer side chains and do not require post-polymerization modifications.