Brush Roll Cleaning Structure for Large and Fine Debris Pickup

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Solution Overview

Problem

Existing surface cleaning devices, such as vacuums, sweepers, and mops, are limited in their ability to handle a range of debris sizes and types, with vacuums struggling with larger debris, sweepers failing to pick up fine dirt, and mops unable to manage debris larger than sand or hair, leading to inefficient cleaning and maneuverability issues.

Innovation Solution

A novel surface cleaning device that combines a wiping surface, a brush roll for larger debris gathering, local and remote debris storage, and mechanisms for powering and activating the brush roll, allowing it to be positioned strategically for effective debris collection and movement, including a conveyor belt or auger system for efficient debris disposal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a vacuum is used to pick up debris, then small debris can be collected, but larger debris cannot be effectively handled

Engineering Contradiction:
Improvedebris collection capabilityVSAvoiddebris size range
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent combines a brush roll mechanism and a vacuum system into a single cleaning device. The brush roll handles larger debris through mechanical sweeping action, while the vacuum simultaneously captures smaller particles through suction, creating a unified system that addresses the full spectrum of debris sizes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cleaning device is designed to perform multiple functions: the brush roll provides mechanical sweeping for larger debris, while the vacuum system handles fine particles. This multi-functional design allows a single device to effectively clean various types and sizes of debris that would require separate tools otherwise.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If a mop is used for cleaning, then fine surfaces can be cleaned, but debris larger than sand or hair cannot be managed

Engineering Contradiction:
Improvesurface cleaning qualityVSAvoiddebris size handling
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent integrates a mop or wiping mechanism with a brush roll and vacuum system. The mop handles fine surface cleaning, while the brush roll simultaneously addresses larger debris, creating a multi-functional device that can handle both fine surfaces and larger particles effectively.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single cleaning mechanism is used, then device simplicity is maintained, but cleaning effectiveness for various debris types is reduced

Engineering Contradiction:
Improvedevice structureVSAvoidcleaning efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent designs a multi-functional cleaning device that incorporates a brush roll, vacuum system, and optionally a mop mechanism. This universal design allows a single device to perform multiple cleaning functions (sweeping, vacuuming, wiping) that would otherwise require separate tools, thereby improving cleaning efficiency without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11930972B2Cleaning apparatus with larger debris pick up
Publication Date: 2024.03.19 CARUSO STEVEN JEROME
  • US11930972B2 patent drawing
  • US11930972B2 patent drawing
  • US11930972B2 patent drawing

AI summary

New and novel structure(s) for cleaning surfaces have been disclosed. The device may include: a wiping surface, which may be disposable; a brush roll/larger debris gathering mechanism: a wiping surface, which may be disposable; a brush roll/larger debris gathering mechanism; a local debris storage and/or staging area, and a larger remote debris storage structure. Additionally, there are mechanisms and structures disclosed for powering the brush roll, activating the brush roll from an out of use position to an in use position, and moving the waste from one area to another. The invention at hand uniquely and inventively improves upon the known devices in this field.