Brush Roller Drum Segment Mounting With Axially Movable Nut

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Solution Overview

Problem

The existing methods for mounting drum segments in a brush roller shaft are time-consuming and difficult due to the need for precise alignment of screws with threaded holes, leading to inefficiencies in assembly.

Innovation Solution

A drum segment design featuring an external and internal circumferentially directed shoulder with a recess and projections, allowing for axial displacement and rotation locking of a nut, facilitating easier assembly by enabling adjustments and simplifying the mounting process through a double-walled construction made of extruded aluminum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a screw is used to rigidly connect two drum segments through a threaded hole in the internal shoulder, then the connection strength is improved, but the mounting time and difficulty increase significantly due to the need for precise alignment

Engineering Contradiction:
Improveconnection strengthVSAvoidmounting time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

A nut is introduced as an intermediary element between the two drum segments. The nut is axially displaceable within a recess in the internal shoulder, allowing it to serve as a mediator that receives the screw from the external shoulder without requiring precise alignment between the screw and a threaded hole in the internal shoulder. This intermediary component resolves the alignment difficulty while maintaining rigid connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mounting arrangement is segmented into distinct functional components: the external shoulder with radial through hole, the internal shoulder with recess, and the nut as a separate movable element. This segmentation allows each component to perform its specific function independently, with the nut being axially displaceable to receive the screw, thereby simplifying the overall assembly process.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If the internal shoulder is provided with a threaded hole for screw insertion, then the rigid connection is achieved, but the alignment precision requirement increases making the operation difficult

Engineering Contradiction:
Improverigid connectionVSAvoidalignment precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The nut acts as an intermediary that eliminates the need for a threaded hole in the internal shoulder. Instead of requiring precise alignment between the screw and a threaded hole, the screw passes through the external shoulder and into the nut, which is axially displaceable within the recess. This maintains rigid connection through the nut-screw thread engagement while eliminating alignment precision requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The problem of alignment in the radial direction is resolved by introducing axial movement freedom. The nut is constrained radially by the recess walls but is free to move axially, allowing it to receive the screw from the external shoulder without radial alignment requirements. This dimensional freedom transforms a 2D alignment problem into a 1D axial positioning problem.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP3046480B1A drum in a shaft of a brush roller and a drum segment.
Publication Date: 2022.07.06 SIB SVENSKA INDUSTRI BORSTAR I VASTERAS AB
  • EP3046480B1 patent drawingFigure 1~4

AI summary

The invention relates to a mounting device for a drum (2) consisting of at least two joined drum segments (21, 22) as a part of a shaft (1) of a brush roller, said mounting device including an internal circumferentially directed shoulder (24) being a part of a first drum segment (21) and an external circumferentially directed shoulder (23) being a part of a second drum segment (22), said two shoulders (23, 24) are provided with cooperating contact surfaces mainly positioned in a circumferential or tangential direction with respect to a complete drum (2), the external shoulder (23) being provided with a radial directed clearance hole intended to involve a screw (30), the threaded end of which being directed into the geometrical rotation axis of a complete drum, whereby the interior circumferentially directed shoulder (24) is provided with a recess (26) having a bottom (25) and an opening (27) facing the geometrical rotation axis and the recess (26) is designed with plain inner side surfaces (42, 43) facing each other and being parallel and axial with respect to the drum, and the recess (26) is equipped with projections (28) tangentially and circumferentially originating from each one of said side surfaces and pointing to each other. Furthermore the invention relates to a drum segment, a drum, and a brush roller with such a mounting device.