Brushroll and Dual Wiper Layout for Streak-Free Surface Cleaning

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Solution Overview

Problem

Existing multi-surface vacuum cleaners face challenges in effectively cleaning surfaces due to streaking and dry debris scatter, and they often require complex fluid delivery and recovery systems that increase manufacturing costs and maintenance complexity.

Innovation Solution

A surface cleaning apparatus with a dual wiper configuration to reduce streaking and improve dry debris removal, a hybrid brushroll for optimized cleaning on different surfaces, integrated fluid delivery channels to simplify components, and a visible indicator system for improved fluid delivery feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fluid delivery system with multiple components (supply tanks, distributor, conduit) is used to deliver cleaning fluid, then cleaning effectiveness is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the fluid delivery components (supply tank, distributor, and conduit) into an integrated assembly where the tank is positioned within the cleaning head housing and directly connected to the distributor, eliminating separate mounting structures and complex routing, thereby reducing device complexity while maintaining cleaning effectiveness

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cleaning head housing serves multiple functions: it houses the fluid supply tank, provides structural support, and acts as part of the fluid delivery pathway, thereby reducing the number of separate components needed and simplifying the overall system

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a fluid recovery system with nozzle and suction source is used to extract spent fluid and debris, then cleaning performance is improved, but ease of operation and maintenance difficulty increase

Engineering Contradiction:
Improvecleaning performanceVSAvoidmaintenance complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The fluid recovery components (nozzle and suction source) are integrated into a unified assembly where the nozzle is positioned within the cleaning head and directly connected to the suction pathway, reducing the number of separate connections and simplifying maintenance procedures

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The suction source is positioned to create a self-contained recovery system that automatically draws spent fluid and debris through the nozzle without requiring additional pumping mechanisms or complex control systems, thereby simplifying operation and maintenance

Inventive Principle:
Principle #25Self-service

3Reliability

If an agitator is added to agitate cleaning fluid on the surface, then cleaning effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidcomponent complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The agitator is integrated with the fluid distributor assembly, where the agitator shaft is coupled to the distributor mechanism, allowing the same rotational motion to both distribute fluid and agitate the cleaning solution on the surface, thereby avoiding additional drive mechanisms and reducing overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual wiper configuration and hybrid brushroll enhance cleaning performance by reducing streaking and scatter, while integrated fluid delivery channels decrease manufacturing costs and maintenance complexity, providing a more efficient and user-friendly cleaning experience.

Implementation Method 1

a source of suction in fluid communication with the working air conduit to draw the cleaning fluid from the surface to be cleaned and through the nozzle and the working air conduit to the recovery tank

Methodology Applied
Scientific EffectSuction: Pressure Gradient

Implementation Method 2

the at least one dispensing nozzle being configured to dispense cleaning fluid onto the outer surface of the brushroll

Methodology Applied
Scientific EffectFluid dispensing: Fluid Spray

Implementation Method 3

a brushroll configured to rotate along a direction of rotation

Methodology Applied
Scientific EffectRotation:

Implementation Method 4

an interference wiper configured to interface with at least a portion of the brushroll

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11825996B2Surface cleaning apparatus
Publication Date: 2023.11.28 BISSELL INC
  • US11825996B2 patent drawing
  • US11825996B2 patent drawing
  • US11825996B2 patent drawing

AI summary

A surface cleaning apparatus includes a housing including an upright handle assembly and a base mounted to the upright handle assembly. The surface cleaning apparatus is further provided with a fluid delivery system comprising a fluid dispenser configured to dispense fluid and at least one wiper to remove excess liquid from a brushroll.