BSI CMOS Sensor Backside Microstructures for Higher Quantum Efficiency

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Solution Overview

Problem

Existing back-side illuminated (BSI) CMOS image sensors suffer from reduced quantum efficiency due to high light reflection by the planar semiconductor layer, leading to low light absorption and suboptimal image quality.

Innovation Solution

The semiconductor layer between the color filter layer and the device layer is modified with microstructures that refract and absorb light, reducing reflection and enhancing absorption, thereby improving quantum efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a planar semiconductor layer is used in BSI CMOS image sensors, then the structure is simple and manufacturing is easy, but light reflection is high and quantum efficiency is reduced

Engineering Contradiction:
Improveease of manufactureVSAvoidquantum efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies curvature by forming microstructures (such as microlenses or curved surface features) on the semiconductor layer to replace the flat planar surface. These curved microstructures refract and focus incident light more effectively, reducing reflection losses and improving light absorption by the photodiodes, thereby enhancing quantum efficiency while maintaining manufacturing feasibility through standard photolithography and etching processes

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent introduces a textured or porous-like microstructure pattern on the semiconductor layer surface. This creates multiple interfaces and scattering centers that trap light more effectively, increasing the optical path length and absorption probability. The microstructures act as light-trapping elements that reduce reflection without requiring complex materials, maintaining ease of manufacture through conventional semiconductor processing

Inventive Principle:
Principle #31Porous materials

2Reliability

If microstructures are added to the semiconductor layer to reduce reflection, then quantum efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvequantum efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the semiconductor layer surface into multiple discrete microstructures (such as an array of microlenses or textured regions) rather than using a single complex structure. Each microstructure is simple in form but collectively they provide the light-trapping function. This segmentation allows the complex optical function to be achieved through repetition of simple units, reducing overall device complexity while maintaining high quantum efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes key parameters of the microstructures (such as height, radius, spacing, and curvature) to achieve maximum light-trapping efficiency with minimal structural complexity. By carefully selecting parameters like microstructure pitch matching the wavelength of light or height optimized for total internal reflection, the patent achieves high quantum efficiency with simple geometric forms that can be manufactured using standard process parameters

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of microstructures on the semiconductor layer significantly enhances light absorption and reduces reflection, resulting in improved quantum efficiency and image quality for BSI CMOS image sensors.

Implementation Method 1

microstructures that refract and absorb light, reducing reflection and enhancing absorption

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

microstructures that refract and absorb light, reducing reflection and enhancing absorption

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS11996429B2CMOS image sensor structure with microstructures on backside surface of semiconductor layer
Publication Date: 2024.05.28 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11996429B2 patent drawing
  • US11996429B2 patent drawing
  • US11996429B2 patent drawing

AI summary

A semiconductor device includes a device layer, a semiconductor layer, a sensor element, a dielectric layer, a color filter layer, and a micro-lens. The semiconductor layer is over the device layer. The semiconductor layer has a plurality of microstructures thereon. Each of the microstructures has a substantially triangular cross-section. The sensor element is under the microstructures of the semiconductor layer and is configured to sense incident light. The dielectric layer is over the microstructures of the semiconductor layer. The color filter layer is over the dielectric layer. The micro-lens is over the color filter layer.