BSI Photodetector Grating Structure for Long-Wavelength Absorption

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Solution Overview

Problem

Backside illumination (BSI) image sensors with thinned-down silicon substrates face challenges in absorbing long wavelengths of light, such as near-infrared light, due to their thin thickness, resulting in low quantum efficiency, and increasing substrate thickness complicates manufacturing.

Innovation Solution

Incorporating a grating structure on the backside of the thinned-down substrate that reflects incident light multiple times, increasing the light propagation path and enhancing the detection of long wavelength light without the manufacturing challenges associated with thicker substrates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the substrate thickness is increased to improve long wavelength light absorption, then quantum efficiency for long wavelength light is improved, but manufacturing complexity and difficulty increase

Engineering Contradiction:
Improvequantum efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent introduces a grating structure that adds a spatial dimension to light propagation. Instead of increasing substrate thickness (one dimension), the grating creates multiple reflection paths within the existing thin substrate plane, effectively increasing the optical path length without increasing physical thickness. This dimensional approach allows light to traverse a longer distance through the photodetector material, improving absorption of long wavelength light while maintaining the manufacturing advantages of thin substrates.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The grating structure introduces curved or angled surfaces that redirect light paths. The periodic modulation of the grating creates multiple internal reflections, bending the light path multiple times as it passes through the substrate. This curvature in the light path increases the effective interaction length between light and photodetector material, enhancing quantum efficiency for long wavelength detection without requiring increased substrate thickness.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Ease of manufacture

If the substrate is thinned to simplify manufacturing, then ease of manufacture is improved, but light absorption for long wavelengths deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidlight absorption
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The grating structure compensates for the reduced substrate thickness by creating multiple reflection paths within the thin substrate. Light enters the thin substrate and undergoes multiple internal reflections off the grating structures, effectively increasing the optical path length. This allows the thin substrate to achieve the same light absorption performance as a much thicker substrate would provide, maintaining ease of manufacture while improving long wavelength detection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The grating structure ensures continuous interaction between light and photodetector material by creating multiple reflection events. Instead of a single-pass straight trajectory that would require thick substrate for adequate absorption, the light continuously interacts with the photodetector material through multiple bounces off the grating, maximizing absorption efficiency within the thin substrate volume.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The grating structure significantly improves the quantum efficiency for long wavelength light detection, allowing for high performance in low-light conditions while maintaining the manufacturing advantages of a thin substrate.

Implementation Method 1

a grating structure on a backside of the thinned-down substrate, the grating structure reflecting incident light multiple times in the substrate to lengthen a propagation path of the incident light

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

A BSI image sensor comprises an array of photodetectors overlying an interconnect structure and configured to receive radiation

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12170302B2Increased optical path for long wavelength light by grating structure
Publication Date: 2024.12.17 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12170302B2 patent drawing
  • US12170302B2 patent drawing
  • US12170302B2 patent drawing

AI summary

Some aspects of the present disclosure relate to a method. In the method, a semiconductor substrate is received. A photodetector is formed in the semiconductor substrate. An interconnect structure is formed over the photodetector and over a frontside of the semiconductor substrate. A backside of the semiconductor substrate is thinned, the backside being furthest from the interconnect structure. A ring-shaped structure is formed so as to extend into the thinned backside of the semiconductor substrate to laterally surround the photodetector. A series of trench structures are formed to extend into the thinned backside of the semiconductor substrate. The series of trench structures are laterally surrounded by the ring-shaped structure and extend into the photodetector.