Back-Side Illuminated Image Sensor Doped Epitaxial Isolation

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Solution Overview

Problem

Conventional methods for addressing dark current and cross-talk issues in semiconductor image sensors, such as deep trench isolation, often cause damage and introduce defects due to ion implantation, limiting the effectiveness of image sensor performance as pixel sizes shrink.

Innovation Solution

The development of a back-side illuminated image sensor fabrication process that forms doped epitaxial layers and conformal doped sidewalls without ion implantation, using in-situ epitaxy growth, solid phase doping, or gas phase doping to create deep trench isolation structures, reducing the risk of defects and enabling deeper P-N junctions for improved performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If deep trench isolation is used to address dark current and cross-talk issues, then the control of dark current and cross-talk is improved, but ion implantation causes damage and introduces defects

Engineering Contradiction:
Improvecontrol of dark current and cross-talkVSAvoiddamage and defects from ion implantation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical ion implantation process with a chemical epitaxial growth process. Instead of physically implanting ions into the substrate to create doped regions, the invention uses in-situ epitaxial growth to form doped semiconductor layers conformally on the trench walls. This substitution eliminates the damage and defects caused by ion bombardment while achieving the same electrical isolation function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental process parameter from ion implantation (physical method) to epitaxial growth (chemical method). This parameter change allows for controlled doping during the growth process itself, enabling the formation of doped regions without the harmful effects of ion implantation, while maintaining precise control over dopant concentration and distribution.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If pixel size is reduced to increase sensor resolution, then the number of pixels is increased, but dark current and cross-talk become more difficult to control

Engineering Contradiction:
Improvenumber of pixelsVSAvoidcontrol of dark current and cross-talk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by forming doped regions specifically on the trench walls adjacent to each pixel, rather than uniformly doping the entire substrate. This localized doping approach provides enhanced isolation precisely where needed between shrinking pixels, addressing dark current and cross-talk issues at the specific locations where pixel density increases create problems.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent performs preliminary action by forming the deep trench isolation structures and doped regions before final pixel fabrication. This early establishment of isolation barriers ensures that even as pixels are later reduced in size, the dark current and cross-talk control is already in place, preventing degradation of performance as pixel density increases.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If ion implantation is used for deep trench isolation, then the isolation effect is achieved, but the implant depth is limited and additional defects are induced

Engineering Contradiction:
Improveisolation effectVSAvoidimplant depth
Core Design Contradiction:
Manufacturing precisionVSLength of stationary object

Solution Approach 1:

The patent substitutes the mechanical ion implantation process with epitaxial growth, which can achieve much greater depths without the limitations of ion range. The in-situ doped epitaxial growth can extend deep into the trench structures, providing complete isolation coverage that exceeds the depth limits of ion implantation while maintaining manufacturing precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the control of dark current and cross-talk, allowing for more efficient radiation sensing and reducing the risk of defects, thereby improving the overall performance of the image sensor, particularly for near-infrared applications.

Implementation Method 1

using in-situ epitaxy growth, solid phase doping, or gas phase doping to create deep trench isolation structures

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 2

using in-situ epitaxy growth, solid phase doping, or gas phase doping to create deep trench isolation structures

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

using in-situ epitaxy growth, solid phase doping, or gas phase doping to create deep trench isolation structures

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Data Source

PatentUS11063080B2Implant damage free image sensor and method of the same
Publication Date: 2021.07.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11063080B2 patent drawing
  • US11063080B2 patent drawing
  • US11063080B2 patent drawing

AI summary

An image sensor is disclosed. The image sensor includes an epitaxial layer, a plurality of plug structures and an interconnect structure. Wherein the plurality of plug structures are formed in the epitaxial layer, and each plug structure has doped sidewalls, the epitaxial layer and the doped sidewalk form a plurality of photodiodes, the plurality of plug structures are used to separate adjacent photodiodes, and the epitaxial layer and the doped sidewalls are coupled to the interconnect structure via the plug structures. An associated method of fabricating the image sensor is also disclosed. The method includes: providing a substrate having a first-type doped epitaxial substrate layer on a second-type doped epitaxial substrate layer; forming a plurality of isolation trenches in the first-type doped epitaxial substrate layer; forming a second-type doped region along sidewalk and bottoms of the plurality of isolation trenches; and filling the plurality of isolation trenches by depositing metal.