BSI Image Sensor Dark Current Reduction via Low-Transparent DTI Fill

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Solution Overview

Problem

As image sensor pixels shrink, controlling excessive dark current becomes increasingly difficult, leading to noise issues in image sensors, particularly in back side illuminated (BSI) image sensors where dark current is a significant source of noise even in the absence of photons.

Innovation Solution

The method involves manufacturing a BSI image sensor with a deep trench isolation (DTI) at the back side of the semiconductive substrate, a dielectric layer, a planarization stop layer, and a low-transparent material within the DTI, which helps in reducing light leakage between pixels and improving light separation, thereby minimizing dark current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pixel size is reduced to increase resolution, then imaging resolution is improved, but dark current increases leading to more noise

Engineering Contradiction:
Improveimaging resolutionVSAvoiddark current noise
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent divides the semiconductor substrate into isolated pixel regions using deep trench isolation structures. These trenches physically separate adjacent pixels, preventing dark current generated in one pixel from affecting neighboring pixels. The isolation trenches extend through the substrate and are filled with insulating material, creating effective electrical separation between pixels while maintaining optical performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediate layer with specific optical properties between the pixel region and the substrate. This intermediate layer acts as a mediator that allows photons to pass through to the photodetector while blocking or absorbing dark current carriers. The layer is positioned strategically to optimize both light transmission and dark current suppression.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If deep trench isolation is implemented to reduce dark current, then dark current noise is reduced, but device complexity increases

Engineering Contradiction:
Improvedark current noiseVSAvoidmanufacturing process complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent addresses the complexity issue by optimizing the dimensional parameters of the deep trench isolation structure. By carefully controlling the depth, width, and spacing of the isolation trenches, the patent achieves effective dark current suppression without requiring excessively complex manufacturing processes. The dimensional parameters are selected to balance performance requirements with manufacturability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If pixel density is increased to improve resolution, then imaging resolution is improved, but light separation between pixels becomes difficult leading to increased dark current

Engineering Contradiction:
Improveimaging resolutionVSAvoidlight separation control
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent employs a nested structure where the deep trench isolation is integrated within the pixel architecture itself. The isolation trenches are formed between adjacent pixels in a nested manner, allowing each pixel to be surrounded by isolation structures. This nested approach enables effective light and electrical separation even at high pixel densities without requiring additional external components or excessively complex processing steps.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces dark current noise by enhancing light separation and control within each pixel, improving the overall performance and accuracy of the image sensor.

Implementation Method 1

a low-transparent material within the DTI, which helps in reducing light leakage between pixels

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS10008530B2Image sensing device and manufacturing method thereof
Publication Date: 2018.06.26 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10008530B2 patent drawing
  • US10008530B2 patent drawing
  • US10008530B2 patent drawing

AI summary

Some embodiments of the present disclosure provide a back side illuminated (BSI) image sensor. The BSI image sensor includes a semiconductive substrate, a deep trench isolation (DTI) at a back side of the semiconductive substrate, and a dielectric layer. the dielectric layer includes a top portion over the back side, and a side portion lined to a sidewall of the DTI. The BSI image sensor includes a planarization stop layer disposed conformally on top of the dielectric layer. The planarization stop layer includes a top section on the top portion, a side section lined against the side portion, and a first transmittance. The BSI image sensor includes a low-transparent material inside the DTI, and the low-transparent material includes a second transmittance. The second transmittance is lower than the first transmittance.