Voltage Controlled Tunable Filter Using BST Dielectric

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Solution Overview

Problem

Conventional waveguide filters face challenges such as increased size, cost, and reduced performance with multiple channels, and existing tunable methods for substrate integrated waveguide (SIW) structures are hindered by narrow bandwidth and high sensitivity, making it difficult to achieve wide tuning ranges while maintaining high quality factors.

Innovation Solution

An integrated circuit waveguide filter employing a tunable material like Barium Strontium Titanate (BST) embedded in a dielectric substrate, where the dielectric constant is altered by voltage application, allowing for tunable frequency and bandwidth control through iris-connected SIW configurations with via holes, eliminating the need for switches and multiple filters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional air cavity waveguide filters are integrated with switches into a switched filter bank to serve multiple channels, then the system can handle multiple frequencies, but the size increases, cost increases, and performance is lowered

Engineering Contradiction:
Improvemulti-channel capabilityVSAvoidfilter bank size
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the filter frequency tunable through voltage control of the BST material's dielectric constant. Instead of using multiple fixed filters with switches, a single filter's resonant frequency is dynamically adjusted to match different channel frequencies, eliminating the need for a switched filter bank structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the physical parameter of the dielectric constant of the BST material through voltage application. This parameter change directly controls the resonant frequency of the waveguide filter, allowing one filter to replace multiple filters while maintaining adaptability to different channels

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If conventional tuning methods are applied to SIW structures, then some tuning capability is achieved, but the bandwidth remains narrow and the structure is highly sensitive to fabrication processes

Engineering Contradiction:
Improvetuning capabilityVSAvoidbandwidth
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent uses voltage-controlled parameter changes in the BST material's dielectric constant to tune the filter. This provides wide tuning range capability while maintaining broadband performance, overcoming the narrow bandwidth limitation of conventional mechanical or geometric tuning methods

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs BST material as a composite dielectric component within the SIW structure. This composite material approach enables electric field control of the effective dielectric constant, providing wide bandwidth tuning while reducing sensitivity to fabrication tolerances compared to pure geometric tuning methods

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If BST material is embedded in the dielectric substrate of an SIW filter, then the filter becomes tunable with wide frequency range, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvetuning rangeVSAvoidfabrication process
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent embeds the BST material within existing via holes of the SIW structure, nesting the tunable material inside the fabricated waveguide cavities. This approach integrates the complex material incorporation into the standard via-hole formation process, minimizing additional manufacturing steps

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent incorporates BST material during the via-hole formation process itself, performing the material integration action preliminarily rather than as a separate post-fabrication step. This preliminary action simplifies the overall manufacturing process despite the added material complexity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a more compact, cost-effective, and high-performance tunable filter with improved selectivity and robustness, capable of wide tuning ranges and reduced crosstalk sensitivity.

Implementation Method 1

The dielectric constant of the tunable material is changed by applying voltage, changing the effective dielectric constant of a dielectric loaded waveguide filter

Methodology Applied
Scientific EffectDielectric constant change: Dielectric Permittivity

Data Source

PatentEP3686989B1Voltage controlled tunable filter
Publication Date: 2022.10.26 NORTHROP GRUMMAN SYSTEMS CORP
  • EP3686989B1 patent drawingFigure 1A~1B
  • EP3686989B1 patent drawingFigure 2
  • EP3686989B1 patent drawingFigure 3A~3C

AI summary

An apparatus includes a top conductive layer of on an integrated circuit waveguide filter and a bottom conductive layer. The top and bottom conductive layers are coupled via a plurality of couplers that form an outline of the waveguide filter. A dielectric substrate layer is disposed between the top conductive layer and the bottom conductive layer of the integrated circuit waveguide filter. The dielectric substrate layer has a relative permittivity, εr that affects the tuning of the integrated circuit waveguide filter. At least one tunable via includes a tunable material disposed within the dielectric substrate layer and is coupled to a set of electrodes. The set of electrodes enable a voltage to be applied to the tunable material within the tunable via to change the relative permittivity of the dielectric substrate layer and to enable tuning the frequency characteristics of the integrated circuit waveguide filter.