Figure-8 Bone-Tendon-Bone Suture Button Construct

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Solution Overview

Problem

Current ligament reconstruction techniques, such as ACL reconstruction, face challenges in achieving reproducible and secure graft fixation, particularly in providing consistent strength and protection during the insertion process.

Innovation Solution

A reconstruction system featuring a fixation device with a closed loop of flexible material, forming a figure-8 construct with a joined region, which is attached to a bone block of a BTB graft, allowing for reproducible placement and secure fixation by passing the distal loop through the bone block and cinching over the joined region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a button/loop construct is used for graft fixation, then the fixation strength is improved, but the insertion complexity increases

Engineering Contradiction:
Improvefixation strengthVSAvoidinsertion complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The loop is pre-formed with a figure-8 configuration and the joined region is prepared in advance, allowing the surgeon to simply pass the construct through the bone tunnel and cinch it without complex manipulation during surgery

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The loop is divided into distinct proximal and distal sections with a joined region, allowing independent manipulation of each section during insertion while maintaining overall structural integrity

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the loop is made tight to secure the graft, then the graft protection is improved, but the risk of constriction under tension increases

Engineering Contradiction:
Improvegraft protectionVSAvoidconstriction resistance
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The joined region is specifically positioned and constructed to provide localized reinforcement at the critical point where the loop passes through the bone tunnel, distributing tension and preventing constriction while maintaining graft protection

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The loop construct combines different material properties - the flexible loop material provides elasticity and protection, while the joined region provides structural reinforcement and tension distribution

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If a traditional interference screw fixation is used, then the insertion process is simplified, but the reproducible graft attachment is reduced

Engineering Contradiction:
Improveinsertion simplicityVSAvoidgraft attachment reproducibility
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The figure-8 loop configuration and joined region are pre-prepared with precise dimensions and geometry, ensuring consistent graft attachment across all procedures while maintaining simple insertion through the bone tunnel

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The loop construct uses specific geometric parameters (figure-8 configuration, joined region positioning) that provide both reproducible attachment characteristics and simple insertion mechanics

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2263608B1Bone-tendon-bone suture button construct
Publication Date: 2016.09.07 ARTHREX INC
  • EP2263608B1 patent drawingFigure 1
  • EP2263608B1 patent drawingFigure 2
  • EP2263608B1 patent drawingFigure 3

AI summary

A continuous loop and button construct for ligament repair and fixation, including bone to bone, or soft tissue to bone. The continuous loop, which is attached to the button, is formed of a flexible material and is provided with at least one joined region (a bridged, stitched, bonded or knotted region) to form a closed loop figure-8 construct with proximal and distal openings with respect to the fixation device. The figure-8 construct (either bridged, stitched, bonded or knotted) is adapted for attachment to a bone block of a BTB graft, for example, and used for ligament reconstruction.