Blade Tip Timing Deflection Measurement via Phase Shift
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Solution Overview
Problem
Conventional methods for determining rotor blade tip deflections in turbomachines face inaccuracies due to sub-optimal sampling rates, leading to significant measurement errors, especially when noise is present, and existing techniques for triggering the Time-of-Arrival (ToA) are not consensus-driven, resulting in varying accuracy across different methods.
Innovation Solution
A method and system that utilize a proximity probe and shaft encoder to measure Instantaneous Angular Position (IAP), perform order tracking, resampling, and pulse localization using a complex filter to accurately calculate blade tip deflections, reducing errors even at lower sampling rates by interpreting proximity signals as one-dimensional images and calculating local phase shifts.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If conventional triggering criteria (maximum amplitude, fixed voltage, constant fraction crossing) are used to determine Time-of-Arrival, then the measurement process is simple, but measurement precision deteriorates due to sensitivity to noise and sub-optimal sampling rates
Solution Approach 1:
The patent replaces conventional triggering-based ToA determination with a phase-based approach using Hilbert transform and local phase calculation. Instead of relying on amplitude thresholds or fixed voltage crossings that are sensitive to noise, the method uses the phase angle of the analytic signal derived from the proximity probe waveform. This substitution of the measurement mechanism fundamentally improves precision by providing continuous phase information that is less susceptible to noise and sampling rate limitations.
Solution Approach 2:
The patent changes the parameter used for ToA determination from amplitude-based metrics (maximum amplitude, fixed voltage threshold) to phase-based metrics (local phase angle). By transforming the proximity probe signal into an analytic signal and extracting the phase component, the method achieves more accurate and stable ToA measurements. The phase parameter provides continuous information that can be accurately determined even at lower sampling rates, directly addressing the measurement precision problem.
2Measurement precision
If high sampling rates are used to improve tip deflection measurement accuracy, then measurement precision improves, but productivity decreases due to increased data acquisition requirements and processing burden
Solution Approach 1:
The patent changes the measurement parameter from time-domain amplitude metrics to frequency-domain phase metrics. The local phase angle can be accurately determined through spectral analysis methods that are more efficient than high-rate time-domain sampling. By working in the frequency domain and using phase information from the analytic signal, the method achieves high measurement precision without requiring proportionally high sampling rates, thus improving data acquisition efficiency.
Solution Approach 2:
The patent substitutes direct high-rate time-domain sampling with a phase-extraction approach using Hilbert transform and spectral analysis. This replacement allows the system to obtain accurate ToA measurements through phase angle calculation rather than requiring extremely fine time-resolution sampling. The method effectively decouples measurement precision from sampling rate requirements, improving productivity while maintaining accuracy.
3Reliability
If strain gauges are used for rotor blade vibration measurement, then operational lifetime is limited and only a limited number of blades can be instrumented, but device complexity is reduced
Solution Approach 1:
The patent replaces contact-based strain gauge measurements with non-contact proximity probe measurements. The proximity probe measures the position of the blade tip as it passes by, eliminating the need for physical attachment to each blade. This substitution enables measurement of all blades in the rotor without requiring instrumentation of each individual blade, significantly improving reliability and blade coverage while avoiding the limitations of strain gauge operational lifetime and installation complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method achieves accurate tip deflection measurements with reduced errors, outperforming conventional techniques at lower sampling rates, and allows for more efficient data acquisition, enabling better vibration amplitude estimation and longer operational lifetimes for turbomachine monitoring.
Implementation Method 1
at least one proximity probe mounted to the housing... measuring, by the proximity sensor, a proximity signal caused by a presence of a proximate tip of a moving rotor blade
Data Source
AI summary
A method (400) of determining blade tip deflection characteristics is applied to moving rotor blades (R1, R2) in a turbomachine (10) comprising a housing and rotor including a shaft with the rotor blades attached thereto and at least one proximity probe (202). The method (400) includes measuring ((402) a proximity signal caused by a presence of a proximate tip of a moving rotor blade (R1) and calculating (404) by a control module (212) a shaft Instantaneous Angular Position (IAP) as a function of time, and performing (410) an order tracking process which includes expressing (412) the measured proximity signal in the angular domain and resampling (414) the expressed proximity signal to render it equidistant in the angular domain. The method (400) includes performing (416) a pulse localisation process which includes filtering (418) the proximity signal yielding a complex-valued response, expressing (420) the complex-valued response in terms of a local amplitude and phase, and calculating (422) local phase shifts between each expressed signal and a reference signal.


