Systems including a condensing apparatus such as a bubble column condenser

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Solution Overview

Problem

Conventional desalination methods, such as humidification-dehumidification (HDH) processes, face inefficiencies due to the presence of non-condensable gases, which reduce heat and mass transfer rates and increase energy consumption in condensers.

Innovation Solution

The use of bubble column condensers with a configuration that includes a vessel with a liquid layer and a vapor distribution region, where gas bubbles transfer heat and mass to the liquid, enhancing condensation efficiency and reducing energy requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional surface condensers are used in HDH processes, then condensation can occur, but heat and mass transfer rates become very low due to the presence of non-condensable gases

Engineering Contradiction:
Improveheat and mass transfer rateVSAvoidcondensation effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs a bubble column condenser where vapor and non-condensable gases are introduced as bubbles into a liquid column. This pneumatic approach allows the vapor to come into direct contact with the liquid phase, enabling efficient mass transfer and condensation even in the presence of non-condensable gases. The bubbling action creates large interfacial area between vapor and liquid, dramatically improving heat and mass transfer rates compared to conventional surface condensers.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The invention changes the physical state and phase distribution parameters by introducing the vapor mixture into the liquid phase rather than condensing on a cold surface. By transforming the condensation process from surface-based to bulk liquid-based, the system achieves improved transfer rates. The liquid column acts as both the condensing medium and the heat transfer medium, fundamentally changing the operational parameters of the condensation process.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If non-condensable gases are present in the condensing stream, then HDH process can operate, but thermal resistance to condensation increases reducing condenser effectiveness

Engineering Contradiction:
ImproveHDH process operationVSAvoidthermal resistance
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by stationary object

Solution Approach 1:

The bubble column design uses the liquid phase to absorb both the condensable vapor and the non-condensable gases simultaneously. The vigorous mixing and large interfacial area created by bubbling ensure that non-condensable gases do not form insulating layers on condensation surfaces, thereby minimizing thermal resistance. The system handles gas mixtures efficiently by design rather than by exclusion.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The liquid column serves as an intermediary medium that facilitates heat and mass transfer between the vapor phase and the condensation process. Instead of vapor condensing directly on a cold surface where non-condensable gases would create thermal resistance, the liquid acts as an intermediate carrier that absorbs heat and vapor simultaneously, bypassing the thermal resistance issue.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If conventional condensers are used, then condensation can occur, but large amounts of energy are required to operate

Engineering Contradiction:
Improvecondensation capacityVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The bubble column condenser is designed to utilize the inherent energy of the incoming vapor stream to drive the condensation process. The vapor itself provides the driving force for bubbling and mixing, and the liquid column is cooled by the process conditions rather than requiring external high-energy cooling systems. The system achieves condensation with minimal external energy input by leveraging the thermodynamic properties of the process streams.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the energy utilization parameters by operating in a regime where mass transfer and heat transfer occur simultaneously in the liquid phase. This eliminates the need for high-energy external cooling systems required by conventional surface condensers, as the liquid column naturally accepts the latent heat of condensation and the non-condensable gases are handled without additional energy input.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves heat and mass transfer rates, reduces energy consumption, and increases the effectiveness of condensation processes, even in the presence of non-condensable gases, leading to more efficient water purification systems.

Implementation Method 1

gas bubbles transfer heat and mass to the liquid

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

gas bubbles transfer heat and mass to the liquid

Methodology Applied
Scientific EffectMass transfer: Diffusion

Implementation Method 3

enhancing condensation efficiency

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS20230415068A1Systems including a condensing apparatus such as a bubble column condenser
Publication Date: 2023.12.28 GRADIANT CORP
  • US20230415068A1 patent drawing
  • US20230415068A1 patent drawing
  • US20230415068A1 patent drawing

AI summary

Condensing apparatuses and their use in various heat and mass exchange systems are generally described. The condensing apparatuses, such as bubble column condensers, may employ a heat exchanger positioned external to the condensing vessel to remove heat from a bubble column condenser outlet stream to produce a heat exchanger outlet stream. In certain cases, the condensing apparatus may also include a cooling device positioned external to the vessel configured and positioned to remove heat from the heat exchanger outlet stream to produce a cooling device outlet stream. The condensing apparatus may be configured to include various internal features, such as a vapor distribution region and/or a plurality of liquid flow control weirs and/or chambers within the apparatus having an aspect ratio of at least 1.5. A condensing apparatus may be coupled with a humidifier to form part of a desalination system, in certain cases.