Bubble Sterilizing Cleaner With Microbubble And Aeration

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Solution Overview

Problem

Existing cleaning technologies for fruits and vegetables are inefficient, requiring excessive labor and time, and struggle to maintain effective sterilization due to reliance on manual removal of foreign matter and inconsistent water supply, leading to poor cleaning quality and potential health hazards.

Innovation Solution

A bubble sterilizing cleaner that incorporates a bubble supply unit for generating microbubbles and an aeration unit for creating a vortex in the cleaning water, along with a fluid supply system that adjusts water supply based on the water source's pressure and amount, including a fluid sensor to maintain optimal water levels and ensure continuous cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual cleaning is used to clean fruits and vegetables, then cleaning quality can be maintained through direct handling, but cleaning time is long and labor costs are excessively high

Engineering Contradiction:
Improvecleaning qualityVSAvoidcleaning time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical cleaning with an automatic cleaning system that uses water flow, microbubbles, and aeration to clean fruits and vegetables. The cleaning tank with circulating water and bubble generation systems automates the cleaning process, eliminating manual labor while maintaining cleaning quality through multiple cleaning mechanisms working simultaneously.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes hydraulic and pneumatic principles by introducing microbubbles and aeration into the cleaning water. The bubble supply unit generates fine bubbles that rise through the water, creating agitation and cleaning action on the produce surfaces. The aeration unit similarly introduces air bubbles to enhance water circulation and cleaning effectiveness, replacing manual mechanical action with fluid dynamics.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If a microbubbles generation device is used for cleaning, then some cleaning effect is achieved, but cleaning performance is insufficient and foreign matter removal requires manual intervention

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidcleaning quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent combines multiple cleaning mechanisms into a single integrated system: the bubble supply unit for microbubble generation, the aeration unit for air bubble introduction, and the water circulation system. These components work together synergistically to provide comprehensive cleaning that addresses both initial soil removal and foreign matter elimination, eliminating the need for manual intervention.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements continuous cleaning action through the ongoing operation of the bubble supply unit and aeration unit throughout the cleaning process. The continuous generation of bubbles and water circulation ensures that cleaning action is maintained constantly, preventing foreign matter from settling back onto the produce and ensuring complete removal without manual intervention.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If ionized gas is constantly supplied into cleaning water to maintain saturation, then sterilization effect is achieved, but gas usage is excessive and efficiency is deteriorated

Engineering Contradiction:
Improvesterilization effectVSAvoidgas usage efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent employs periodic bubble generation rather than continuous gas supply. The bubble supply unit and aeration unit operate in cycles, generating bursts of microbubbles and air bubbles at intervals. This periodic action maintains the sterilization effect by regularly replenishing dissolved oxygen and creating agitation, while significantly reducing overall gas consumption compared to constant saturation maintenance.

Inventive Principle:
Principle #19Periodic action

4Device complexity

If water supply is entirely dependent on water source amount and pressure, then system simplicity is maintained, but water level cannot be maintained and continuous cleaning is difficult

Engineering Contradiction:
Improvesystem complexityVSAvoidwater level maintenance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a feedback control system for water supply that monitors water level or flow conditions and adjusts the water supply rate accordingly. When water source pressure or amount varies, the system detects these changes and modulates the water supply to maintain appropriate water levels in the cleaning tank, ensuring continuous operation without requiring complex manual intervention.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bubble sterilizing cleaner significantly reduces cleaning time, maintains effective sterilization and cleaning quality, and adapts to varying water source conditions, preventing deterioration of cleaning effects and ensuring continuous operation without manual intervention.

Implementation Method 1

a bubble supply unit for generating microbubbles and spraying the microbubbles into a cleaning tank

Methodology Applied
Scientific EffectMicrobubble generation: Bubble

Implementation Method 2

an aeration unit for discharging water or air to a cleaning tank to create a vortex

Methodology Applied
Scientific EffectVortex creation: Vortex Ring

Data Source

PatentUS11617386B2Bubble sterilizing cleaner
Publication Date: 2023.04.04 EHYGIENE CO LTD
  • US11617386B2 patent drawing
  • US11617386B2 patent drawing
  • US11617386B2 patent drawing

AI summary

Provided is a bubble sterilizing cleaner capable of automatically sterilizing and objects to be cleaned to be cleaned, such as fruits and vegetables. The bubble sterilizing cleaner includes a bubble supply unit for spraying microbubbles into a cleaning tank and an aeration unit for discharging water or air to the cleaning tank to improve sterilizing and cleaning efficiency and reduce cleaning time, and includes a fluid supply means connected with a water inlet of the cleaning tank and the aeration unit to supply a fluid so that the water supply rate is adjustable in accordance with a condition of an installation location thereof.