Buck-Assisted Split-Source Inverter for Fuel Cell Voltage Utilization

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Solution Overview

Problem

Existing split-source inverters face limitations in maximizing the utilization of fuel cell voltage, leading to inefficient DC to AC conversion and increased voltage stresses on switch components when integrating low-voltage sources like fuel cells with AC grids.

Innovation Solution

A buck-assisted split-source inverter configuration is introduced, which modifies the inverter circuit with minimal additional components, reducing voltage stresses on switch components and enhancing DC-link utilization by incorporating a switch component and diodes to manage the voltage conversion process efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a conventional two-stage power conditioning stage with DC-DC converter and DC-AC converter is used, then voltage levels can be achieved for AC grid integration, but device complexity increases

Engineering Contradiction:
Improvevoltage level achievementVSAvoidpower conditioning stage complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines the DC-DC conversion and DC-AC inversion functions into a single integrated split-source inverter stage. The inverter circuit directly converts fuel cell DC output to AC grid voltage without requiring a separate DC-DC converter, thereby reducing device complexity while maintaining the capability to achieve required voltage levels for grid integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inverter circuit performs multiple functions simultaneously: it acts as both a DC-AC converter and a DC-DC voltage matcher. By using the inverter switches and diodes in a dual role, the circuit achieves both voltage transformation and inversion in one stage, eliminating the need for separate dedicated DC-DC conversion hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If fuel cell voltage is directly used in conventional SSI configuration, then circuit simplicity is maintained, but voltage utilization efficiency decreases and voltage stresses on switches increase

Engineering Contradiction:
Improvecircuit configuration simplicityVSAvoidvoltage utilization efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent introduces dynamic control of the inverter switches to optimize voltage utilization. By dynamically adjusting the switching patterns and utilizing both upper and lower switches in each leg, the circuit adapts to match the fuel cell voltage with the grid voltage requirements, improving voltage utilization efficiency without increasing physical circuit complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the inverter switches, specifically utilizing alternative switching states where lower switches are activated in combination with upper switches. This parameter change enables better voltage matching and utilization while distributing voltage stresses more effectively across the switch components.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If fuel cell voltage is directly used in conventional SSI configuration, then circuit simplicity is maintained, but voltage stresses on switch components increase

Engineering Contradiction:
Improvecircuit configuration simplicityVSAvoidvoltage stress on switches
Core Design Contradiction:
Device complexityVSStress or pressure

Solution Approach 1:

The patent uses the inverter circuit itself as an intermediary between the fuel cell and the grid, with the inductor and capacitor serving as energy storage intermediaries. These intermediate components buffer and transfer energy, allowing voltage matching without subjecting the semiconductor switches to excessive voltage stresses, while maintaining circuit simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in improved efficiency for DC to AC conversion, particularly with low-voltage sources like fuel cells, by optimizing voltage utilization and reducing voltage stresses across inverter switch components.

Implementation Method 1

uses the inverter switches with the addition diodes connected to a common inductor to achieve the boosting properties

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

uses the inverter switches with the addition diodes connected to a common inductor

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentUS11962244B2Buck-assisted split-source inverter
Publication Date: 2024.04.16 ABB (SCHWEIZ) AG
  • US11962244B2 patent drawing
  • US11962244B2 patent drawing
  • US11962244B2 patent drawing

AI summary

A buck-assisted split-source inverter including a DC link having two voltage rails, at least two pairs of series connected switches, a first connection point and a second connection point for receiving voltage terminals of a fuel cell, one of the two voltage rails forming the first connection point, a switch component and an inductor connected in series having a first end formed of a terminal of the switch component and a second end formed of a terminal of the inductor, the first end forming the second connection point for receiving a voltage terminal of a fuel cell. The inverter further including at least two first diodes, a second diode having first and second terminals, wherein the switch component is adapted to be controlled conductive when any one of the lower switches connected to voltage rail forming the first connection point is controlled conductive.