Buck-Boost Converter Mode Control via Coil Current

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Solution Overview

Problem

Buck-boost converters face challenges in achieving accurate voltage regulation when the output voltage is close to the supply voltage due to extreme duty cycles and voltage-based mode selection, leading to ripple and stability issues.

Innovation Solution

The system selects the buck or boost mode based on coil current measurements and adjusts the switching frequency to achieve extreme duty cycles, using compensator and mode control circuitry to determine target currents and tolerance currents for seamless transitions between modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If voltage-based mode selection is used in buck-boost converters, then the converter can automatically switch between buck and boost modes, but the regulated output voltage exhibits higher ripple and worse accuracy when output voltage is close to supply voltage

Engineering Contradiction:
Improveautomatic mode switching capabilityVSAvoidoutput voltage accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent changes the selection parameter from voltage-based to current-based mode selection. By monitoring coil current instead of comparing voltages, the system accurately determines whether to operate in buck or boost mode, even when output voltage is close to supply voltage. This current-based approach eliminates the ambiguity inherent in voltage-based selection near the transition region, thereby reducing output voltage ripple and improving regulation accuracy while maintaining automatic adaptability.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If extreme duty cycles are required for voltage regulation when output is close to supply voltage, then voltage regulation accuracy can be maintained, but switch drivers and control comparators cannot realize the required duty cycles due to finite latency times

Engineering Contradiction:
Improvevoltage regulation accuracyVSAvoidswitching control feasibility
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent replaces voltage-based control with current-based control. By using current sensing and control comparators that compare coil current to reference currents, the system achieves precise duty cycle control without being limited by voltage comparator latency. This substitution of the control mechanism enables accurate realization of extreme duty cycles required when output voltage is close to supply voltage, improving both feasibility and accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If the buck-boost converter operates in transition region with voltage-based mode selection, then it can handle varying load conditions, but the regulated output voltage exhibits much higher ripple compared to buck or boost mode only operation

Engineering Contradiction:
Improveload condition handling capabilityVSAvoidoutput voltage ripple
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent implements current-based feedback control where coil current is continuously monitored and compared to reference currents to determine mode selection and control duty cycle. This feedback mechanism provides precise control in the transition region, enabling the converter to handle varying load conditions smoothly while minimizing output voltage ripple. The current feedback approach detects the actual operating state more accurately than voltage-based methods, allowing optimal mode selection that reduces harmful ripple effects.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10622898B1Voltage regulator control systems and methods
Publication Date: 2020.04.14 INTEL CORP
  • US10622898B1 patent drawing
  • US10622898B1 patent drawing
  • US10622898B1 patent drawing

AI summary

Systems, methods, and circuitries for regulating voltage supplied to a power amplifier are disclosed. In one example, a buck-boost control system is configured to control a buck-boost converter to operate in either a buck mode or a boost mode. The system includes compensator circuitry configured to determine a target current based on a difference between a target voltage and a regulated output voltage of the buck-boost converter and determine a tolerance current that, with the target current, defines a range of expected coil current for the present operating mode. Based on the difference between the target voltage and the regulated output voltage, a charge control signal or a discharge control signal is generated for the converter to cause the coil current to approach the target current. Mode control circuitry is configured to switch the buck-boost converter to the other operating mode when the coil current reaches the tolerance current.