Buck-Boost Converter Controller Smooth Mode Transition

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Solution Overview

Problem

Traditional buck-boost converters experience significant power loss and complexity in mode transitions due to frequent switching and complicated control loop relationships, leading to unstable output voltage and increased system design difficulties.

Innovation Solution

A controller for buck-boost converters comprising a logic control circuit, pulse width increasing and decreasing circuits, and driving circuits that generate control signals to smoothly switch between modes based on a reference and feedback signal, eliminating the need for extra input voltage feedback or mode detection circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the buck-boost converter uses four switches with frequent switching to convert voltage, then the voltage conversion capability is improved, but the power loss increases significantly

Engineering Contradiction:
Improvevoltage conversion capabilityVSAvoidpower loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the converter operate in different working modes (BOOST mode or BUCK mode) based on the relationship between input and output voltages. The control circuit dynamically adjusts which switches are activated - using S1-S4 for BOOST mode when VIN < VOUT, and S2-S4 for BUCK mode when VIN > VOUT - thereby adapting the switching pattern to minimize power loss while maintaining voltage conversion capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters by switching between different working modes based on voltage relationships. The control circuit monitors VIN and VOUT levels and adjusts the duty cycle and switch activation patterns accordingly, transforming the converter from a fixed four-switch configuration to a dynamic system that optimizes power loss based on real-time voltage conditions

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the working mode is determined by the relationship between input and output voltage, then the power loss is reduced, but the control loop relationship becomes complicated

Engineering Contradiction:
Improvepower lossVSAvoidcontrol loop complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control circuit performs self-service by automatically determining the working mode based on the voltage relationship between VIN and VOUT. The circuit self-adjusts which switches to activate and what duty cycle to use without external intervention, thereby reducing control loop complexity while maintaining power loss reduction benefits

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses feedback mechanisms where the control circuit continuously monitors the input and output voltages and adjusts the switching pattern accordingly. This feedback loop simplifies the overall control by using voltage level information to automatically select the appropriate working mode and switch configuration

Inventive Principle:
Principle #23Feedback

3Loss of energy

If the working mode is determined by voltage relationship, then power loss is reduced, but circuit parameters suffer from sudden changes during mode transition

Engineering Contradiction:
Improvepower lossVSAvoidparameter stability during transition
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The patent applies beforehand cushioning by ensuring that during mode transitions, the duty cycle is adjusted in a controlled manner to prevent sudden parameter changes. The control circuit prepares for mode transitions by gradually adjusting switch activation patterns, thereby cushioning against abrupt voltage or current changes that could destabilize the system

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Adaptability or versatility

If four switches are used for voltage conversion, then the voltage conversion range is extended, but the system design and test become difficult

Engineering Contradiction:
Improvevoltage conversion rangeVSAvoidsystem design and test ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by dividing the four-switch configuration into two separate control paths: one for BOOST mode (S1-S4) and one for BUCK mode (S2-S4). This segmentation allows independent optimization and testing of each mode's control logic, thereby extending voltage conversion range while simplifying the overall design and testing process

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9602004B2Efficient control circuit for buck-boost converters and control method thereof
Publication Date: 2017.03.21 CHENGDU MONOLITHIC POWER SYST
  • US9602004B2 patent drawing
  • US9602004B2 patent drawing
  • US9602004B2 patent drawing

AI summary

A controller used in a buck-boost converter includes a logic control circuit, a pulse width increasing circuit, a pulse width decreasing circuit, a first driving circuit and a second driving circuit. The pulse width increasing circuit generates a sum control signal based on a logic control signal generated by the logic control circuit. The pulse width increasing circuit increases the pulse width of the logic control signal by a first value to generate the pulse width of the sum control signal. The pulse width decreasing circuit generates a difference control signal based on the logic control signal. The pulse width decreasing circuit decreases the pulse width of the logic control signal by a second value to generate the pulse width of the difference control signal. The first and second driving circuit respectively generates driving signals based on the sum control signal and the difference control signal.