Non-inverting Buck-Boost Converter Dual Control Loops

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Solution Overview

Problem

Buck-boost converters face performance degradation when input voltage approaches output voltage due to operational dead zones, leading to increased output voltage ripples and unstable operation during mode transitions from buck to boost.

Innovation Solution

Implementing two separate control loops with different reference or feedback signals to avoid overlap operation between buck and boost circuits during mode transitions, reducing inductor ripple current and switching losses, thereby enhancing efficiency and power density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single control loop is used for buck-boost converter, then the device complexity is reduced, but the operational performance degrades due to dead zone during mode transitions

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidoperational performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The single control loop is segmented into two separate control loops: a first control loop for controlling the buck circuit and a second control loop for controlling the boost circuit. Each loop independently manages its respective circuit, eliminating the dead zone problem that occurs in single-loop designs during mode transitions.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If duty ratio operates in zero percent to minimum duty range, then the converter can achieve smooth transition, but the control precision becomes difficult to generate

Engineering Contradiction:
Improvemode transition smoothnessVSAvoidduty ratio control precision
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

An intermediary mechanism is introduced where the first and second control loops coordinate their operation through shared feedback signals. The control loops use feedback voltages from the output to independently determine when to switch modes, avoiding the precision problems of direct duty ratio control in the problematic range.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If overlap operation of buck and boost circuits occurs during mode transition, then the converter can maintain continuous operation, but switching losses increase due to double switching

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The control loops are configured to anticipate mode transitions by monitoring feedback voltages and reference voltages. Before the actual transition occurs, the control loops prepare the respective circuits to switch smoothly, preventing overlap operation and the associated double switching losses while maintaining continuous power transfer.

Inventive Principle:
Principle #10Preliminary action

4Stability of the object's composition

If inductance is increased to reduce inductor ripple current, then the output voltage ripple is reduced, but the device size increases

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidinductor size
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The invention changes the operational parameters of the converter by using separate control loops that optimize the duty ratio control in each mode. This allows the existing inductor to operate more efficiently with reduced ripple current, achieving stable output voltage without increasing inductance or inductor size.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11594969B2Non-inverting buck-boost converter
Publication Date: 2023.02.28 AES GLOBAL HLDG PTE LTD
  • US11594969B2 patent drawing
  • US11594969B2 patent drawing
  • US11594969B2 patent drawing

AI summary

A buck-boost converter circuit, such as a non-inverting buck-boost converter, can include two separate control loop circuits to separately control operation of the buck circuit and the boost circuit. The control loop circuits may include two different voltage reference signals, two different current reference signals, two different current feedback signals, two different voltage feedback signals, or a combination thereof. The buck-boost converter circuit can operate in three modes: a buck mode, a transition mode, and a boost mode.