Tri-State Buck-Boost Driver With Separate Duty Cycle Control

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Solution Overview

Problem

Existing buck-boost converters face challenges in achieving high linearity and efficiency due to the presence of a right half-plane zero, which limits control system bandwidth and causes undershoots, and the fixed de-energizing duty cycle leads to inefficiencies, especially at low duty cycles.

Innovation Solution

A tri-state buck-boost system with a freely changeable de-energizing duty cycle and independent control of energizing and de-energizing phases, utilizing a buck-boost control loop with feedback and feedforward mechanisms to optimize duty cycles and reduce freewheeling time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a fixed de-energizing duty cycle is used in traditional buck-boost converters, then the control structure is simple, but efficiency deteriorates especially at low duty cycles due to excessive freewheeling time

Engineering Contradiction:
Improveconverter efficiencyVSAvoidcontrol structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent segments the duty cycle control into two independent components: energizing phase duty cycle (De) and de-energizing phase duty cycle (Dd). This allows separate optimization of each phase, enabling the de-energizing phase to be extended to reduce freewheeling time without affecting the energizing phase control, thereby improving efficiency without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic adjustment of the de-energizing duty cycle based on the energizing duty cycle. The de-energizing duty cycle is set as Dd = 1 - De + ΔD, where ΔD is an additional duty cycle component. This dynamic relationship allows the converter to adaptively optimize the de-energizing phase duration according to the energizing phase requirements, reducing freewheeling time and improving efficiency across different operating conditions

Inventive Principle:
Principle #15Dynamics

2Productivity

If the de-energizing duty cycle is extended to reduce freewheeling time, then efficiency improves, but the control complexity increases

Engineering Contradiction:
Improveconverter efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a control mechanism where the de-energizing duty cycle is determined based on feedback from the energizing duty cycle. The relationship Dd = 1 - De + ΔD creates a feedback loop that automatically adjusts the de-energizing phase duration according to the energizing phase requirements, enabling efficient operation without requiring complex external control circuits

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the duty cycle parameters from a fixed single duty cycle to two variable duty cycles (De and Dd) with a defined relationship. This parameter transformation allows the system to optimize the de-energizing phase duration dynamically, reducing freewheeling time and improving efficiency while maintaining manageable control complexity through the established mathematical relationship

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If traditional PWM control is used, then the control implementation is straightforward, but linearity deteriorates due to the right half-plane zero causing undershoots and limiting control bandwidth

Engineering Contradiction:
Improveoutput voltage linearityVSAvoidcontrol implementation ease
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent segments the switching control into energizing and de-energizing phases with separate duty cycle controls. This segmentation eliminates the right half-plane zero issue present in traditional single-duty-cycle buck-boost converters, allowing independent optimization of each phase to improve output voltage linearity and eliminate undershoots

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic control of both energizing and de-energizing phases with the relationship Dd = 1 - De + ΔD. This dynamic control strategy allows the system to respond more effectively to input changes, improving linearity and eliminating the bandwidth limitations caused by the right half-plane zero in traditional fixed-duty-cycle designs

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances efficiency by minimizing freewheeling time and maintaining linearity, reducing total harmonic distortion, and improving control system performance.

Implementation Method 1

a tri-state buck-boost converter configured to operate in an energizing phase in which energy of an inductor is increased, a de-energizing phase in which the energy of the inductor is decreased

Methodology Applied
Scientific EffectInductor energy storage and release: Inductor

Data Source

PatentUS12431805B2Buck-boost based high linearity driver with separately controllable duty cycle for energizing and de-energizing phases
Publication Date: 2025.09.30 ROBERT BOSCH GMBH
  • US12431805B2 patent drawing
  • US12431805B2 patent drawing
  • US12431805B2 patent drawing

AI summary

A variable de-energizing phase duty cycle Dd is generated based on an input signal to optimize for a low duty cycle in a freewheeling phase. A variable energizing phase duty cycle De is generated based on a buck-boost control loop tracking the input signal. A tri-state buck-boost converter is controlled using the variable energizing phase duty cycle De and the variable de-energizing phase duty cycle Dd.