Buck-Boost Converter Mode Controller for Smooth Voltage Regulation

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Solution Overview

Problem

Buck-boost converters face challenges in smoothly controlling output voltage during transitions between buck and boost modes due to abrupt changes in duty cycles, making it difficult to maintain stable regulation.

Innovation Solution

A buck-boost converter system incorporating a buck-boost mode controller that determines switching duty cycles based on a control signal with three conditions: applying buck regulation, boost regulation, or buck-boost regulation depending on the difference between the control signal and a threshold value, ensuring smooth transitions and stable output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single error controller is used to regulate duty cycle during transition between buck and boost modes, then the converter structure remains simple, but the output voltage cannot be controlled smoothly due to abrupt duty cycle jumps from 100% to 0%

Engineering Contradiction:
Improvesmooth control of output voltageVSAvoidconverter structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent divides the control function into two separate error controllers: a first error controller for buck mode operation and a second error controller for boost mode operation. This segmentation allows each controller to be optimized for its specific mode, avoiding the abrupt duty cycle transitions that occur when a single controller attempts to handle both modes. The selection controller then chooses which error controller to use based on the current operating mode, ensuring smooth and continuous output voltage regulation.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If duty cycle is calculated using buck mode expression when output voltage equals input voltage, then duty cycle becomes 100%, but switching between buck and boost modes causes abrupt jumps to 0% making control difficult

Engineering Contradiction:
Improveduty cycle calculation accuracyVSAvoidoutput voltage stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent introduces a selection controller as an intermediary that mediates between the two error controllers and the switching circuit. This selection controller monitors the operating mode and determines which error controller's output should be used. By acting as an intermediary, it prevents the abrupt duty cycle jumps that would otherwise occur during mode transitions, ensuring continuous and stable output voltage control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements dynamic selection of the appropriate error controller based on the real-time operating mode. The selection controller dynamically switches between using the first error controller (for buck mode) and the second error controller (for boost mode) depending on whether the input voltage is higher or lower than the output voltage. This dynamic adaptation ensures optimal control performance in each mode while maintaining stability during transitions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9685860B2Buck-boost converter and method for regulation
Publication Date: 2017.06.20 ACLEAP POWER INC
  • US9685860B2 patent drawing
  • US9685860B2 patent drawing
  • US9685860B2 patent drawing

AI summary

A buck-boost converter includes a buck-boost voltage converter circuit, an error controller and a buck-boost mode controller. The buck-boost voltage converter includes switches. The error controller is configured to provide a control signal based on a difference between an output voltage of the buck-boost voltage converter circuit and a reference voltage. The buck-boost mode controller determines switching duty cycles based on the control signal having at least three conditions: when DC is beyond a threshold value, apply one of buck regulation control and boost regulation control, where DC is a value of the control signal; when DC is not beyond and not substantially equal to the threshold value, apply the other of the buck regulation control and the boost regulation control; and when DC is substantially equal to the threshold value, apply buck-boost regulation control. The output voltage is regulated by the switching duty cycles.