Buck-Boost Circuit Limits Voltage Rate of Change in Variable Speed Drives

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Solution Overview

Problem

Many fluid supply systems are not capable of operating at variable speeds, leading to variability in fluid characteristics, which can be challenging to control and maintain within predetermined parameters.

Innovation Solution

A system and method for driving a motor at variable speeds using a control system that includes power switches and a buck-boost circuit to manage voltage rate of change, with switching signals generated based on commutation angles to optimize motor operation and reduce switching losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If variable speed control is implemented, then fluid characteristic variability is reduced, but motor compatibility issues arise since many systems were not designed for variable speed operation

Engineering Contradiction:
Improvefluid characteristic variabilityVSAvoidmotor compatibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent changes the electrical parameters (voltage and frequency) supplied to the motor through a variable frequency drive, allowing the motor to operate at variable speeds. This enables fluid characteristic control while maintaining compatibility with motors not originally designed for variable speed operation by adapting the electrical input parameters dynamically.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If high switching frequency is used in power switches, then control precision is improved, but voltage rate of change exceeds motor tolerance causing reliability issues

Engineering Contradiction:
Improvecontrol precisionVSAvoidmotor operation reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a buck-boost circuit as an intermediary between the power switches and the motor. This circuit buffers the voltage rate of change, allowing high switching frequencies for precise control while protecting the motor from excessive voltage changes that would compromise reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If variable speed operation is enabled, then fluid parameter control is improved, but switching losses increase due to voltage rate of change in power switches

Engineering Contradiction:
Improvefluid parameter controlVSAvoidswitching losses
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The buck-boost circuit serves as a mediator that reduces voltage rate of change to the motor while allowing the power switches to operate at high frequencies for precise fluid parameter control. This intermediary function minimizes switching losses by reducing the dv/dt stress on the motor.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8760089B2Variable speed drive system
Publication Date: 2014.06.24 FRANKLIN ELECTRIC CO INC
  • US8760089B2 patent drawing
  • US8760089B2 patent drawing
  • US8760089B2 patent drawing

AI summary

This disclosure relates to a control system for driving a motor. The motor may include a cut-out circuit. The control system may include a buck-boost circuit to limit the rate of change of an output voltage before the output voltage is applied to operate the motor.