Buck-Boost Converter Voltage Boundary Control

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Solution Overview

Problem

Existing electrical energy storage systems for traction power supplies, such as those using electric dual layer capacitors, face limitations in utilizing full storage capacity due to rapid high voltage direct current transfer and managing abrupt power transfer rates, especially when approaching voltage threshold conditions.

Innovation Solution

An energy storage system incorporating a buck-boost DC-DC converter, a power controller, and electrical energy storage units, which operates in regeneration and assist modes to manage energy transfer between the traction power supply and storage, slowing down energy transfer rates when approaching voltage boundary limits to stabilize voltage and maximize storage capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If rapid high voltage direct current transfer is used for energy storage and release, then power transfer speed is improved, but the system cannot fully utilize the storage capacity of energy storage units and generates abrupt power transfer rates

Engineering Contradiction:
Improvepower transfer speedVSAvoidstorage capacity utilization
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system dynamically adjusts the power transfer rate based on the state of charge of the energy storage units. The controller modulates the DC-DC converter to vary the transfer rate, slowing down as boundary voltage conditions are approached, thereby fully utilizing storage capacity while maintaining reliable operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller continuously monitors the voltage state of the energy storage units and adjusts the power transfer rate accordingly. When boundary voltage conditions are detected, the controller provides feedback to reduce the transfer rate, preventing abrupt transitions and maximizing storage capacity utilization

Inventive Principle:
Principle #23Feedback

2Loss of time

If the energy storage system operates at high power transfer rates, then response time to voltage threshold changes is improved, but abrupt current transitions occur that reduce operational efficiency

Engineering Contradiction:
Improveresponse timeVSAvoidoperational efficiency
Core Design Contradiction:
Loss of timeVSLoss of energy

Solution Approach 1:

The system employs dynamic control of the power transfer rate, adjusting it in real-time based on the operating conditions. The controller modulates the DC-DC converter to achieve smooth transitions, maintaining fast response to voltage threshold changes while avoiding abrupt current transitions that would reduce operational efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller anticipates boundary voltage conditions and adjusts the power transfer rate beforehand to prevent abrupt transitions. By cushioning the transfer rate modulation in advance, the system maintains fast response times while avoiding energy losses from sudden current changes

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Duration of action of stationary object

If the system allows full utilization of energy storage capacity, then energy storage duration is improved, but the power transfer rate becomes difficult to manage near voltage boundaries

Engineering Contradiction:
Improveenergy storage durationVSAvoidpower transfer management complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The system dynamically modulates the power transfer rate as the energy storage units approach their voltage boundaries. The controller adjusts the DC-DC converter operation to slow down the transfer rate near boundaries, enabling full utilization of storage capacity while managing the complexity through adaptive control

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller implements feedback control by continuously monitoring the voltage state of energy storage units and adjusting the power transfer rate accordingly. This feedback mechanism manages the complexity of boundary conditions while enabling full storage capacity utilization through automatic rate modulation

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures optimal energy storage and supply by preventing abrupt current transitions and maximizing the practical capacity of energy storage units, thereby enhancing the operational efficiency of traction power supplies.

Implementation Method 1

a buck-boost DC-DC converter for connection to the traction power supply

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9481253B2Electrical energy storage system for traction power supply
Publication Date: 2016.11.01 ABB INC(CA)
  • US9481253B2 patent drawing
  • US9481253B2 patent drawing
  • US9481253B2 patent drawing

AI summary

An energy storage system for connection to a traction power supply that provides power to an electric vehicle. The energy storage system includes a power controller that controls a DC-DC converter to transfer electrical energy from the traction power supply to electrical energy storage when the train is braking. The power controller also controls the converter to transfer electrical energy from the electrical energy storage to the traction power supply when the train is accelerating. The controller slows the rate of energy transfer when upper and lower voltage boundary limits of the electrical energy storage are approached, respectively.