Synchronous Buck Control for Smooth CCM-DCM Mode Transitions

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional synchronous BUCK circuits experience large impulse currents and transient overshoots or drops due to sudden switches between discontinuous and continuous conduction modes, especially during transitions in load conditions.

Innovation Solution

A control method for a synchronous BUCK circuit that involves obtaining input and output voltages and currents, determining switch transistor states, and calculating duty ratios using specific formulas to generate driving signals, thereby predicting and controlling the main and synchronous switch transistors to minimize dynamic impacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the synchronous switch transistor switches between on and off states to adapt to light load conditions, then energy loss is reduced, but large impulse currents and transient overshoot occur during mode transitions

Engineering Contradiction:
Improveenergy lossVSAvoidcircuit stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control method predicts future working modes (continuous or discontinuous conduction) based on current operating parameters before actual mode transitions occur. By calculating predicted duty ratios in advance and preparing appropriate driving signals, the system avoids sudden switching between modes, thereby preventing impulse currents and transient overshoot while maintaining energy efficiency during light load conditions.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If the synchronous switch transistor remains on to maintain continuous conduction mode, then output stability is improved, but energy loss increases under light load conditions

Engineering Contradiction:
Improveoutput stabilityVSAvoidenergy loss
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the working mode between continuous and discontinuous conduction based on real-time prediction of load conditions. The control method continuously monitors operating parameters, predicts the appropriate working mode, and switches between modes smoothly without abrupt transitions. This dynamic adaptation allows the circuit to maintain output stability while minimizing energy loss by selecting the most efficient operating mode for current load conditions.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the synchronous switch transistor switches frequently to adapt to changing load conditions, then adaptability is improved, but dynamic impacts and transient responses worsen

Engineering Contradiction:
Improveload adaptationVSAvoidimpulse current
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The control method predicts future working modes before actual transitions occur by analyzing current operating parameters such as inductor current, voltage, and load conditions. This prediction allows the system to prepare appropriate duty ratios and driving signals in advance, ensuring smooth transitions between continuous and discontinuous conduction modes. By anticipating mode changes rather than reacting to them, the system adapts to varying load conditions while avoiding impulse currents and harmful transient responses.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12374996B2Control method, device, and system for synchronous buck circuit, and electronic device
Publication Date: 2025.07.29 ECOFLOW INC
  • US12374996B2 patent drawing
  • US12374996B2 patent drawing
  • US12374996B2 patent drawing

AI summary

A control method for a synchronous BUCK circuit is disclosed, including: obtaining an input voltage, an output voltage and an output current of the synchronous BUCK circuit; obtaining a current state of the synchronous switch transistor; obtaining a turn-off current threshold when the synchronous switch transistor is in an on state; switching the synchronous switch transistor to an off state when the output current is less than the turn-off current threshold; calculating a duty ratio of a main switch transistor according to the input voltage, the output voltage and the turn-off current threshold; and generating a corresponding driving signal according to the duty ratio, to control the synchronous BUCK circuit.