Buck Converter Frequency-Dependent Back-Flow Circuit

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Solution Overview

Problem

Buck converters face instability and inefficiency when operating at high output voltages close to the input voltage, leading to irregularities and potential collapse of the power supply, which affects the performance of LED products.

Innovation Solution

A high output voltage buck converter is designed with a frequency-dependent back-flow circuit that stabilizes the power supply by branching off a portion of the charging current, using a capacitive back-flow circuit with specific capacitance and resistance values to support the switching device, allowing operation up to 90% of the input voltage without instabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the output voltage of the buck converter is increased to improve LED driver efficiency, then the luminous efficiency of LED products is improved, but the converter operation becomes irregular and performance deteriorates when output voltage approaches input voltage

Engineering Contradiction:
ImproveLED driver efficiencyVSAvoidbuck converter operation stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A back-flow circuit is introduced as an intermediary component between the output circuit and the switching device power supply. This circuit includes a back-flow diode and back-flow resistor that selectively conduct current to provide additional power supply current to the switching device when needed, stabilizing the converter operation at high output voltages close to the input voltage without requiring changes to the main converter topology.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If additional power supply circuits are added to stabilize switching device power supply, then the converter reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvepower supply stabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The back-flow circuit is designed to automatically activate only when the output voltage approaches the input voltage and the switching device requires additional power supply current. The circuit uses passive components (diode, resistor) that self-regulate based on voltage conditions, providing stabilization only when needed without requiring complex control logic or additional active components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The back-flow circuit is integrated with the existing converter components, sharing the output capacitor and connecting to the switching device power supply terminal. This merging approach allows the stabilization function to be added without creating completely separate independent circuits, reducing overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables increased operational range of output DC voltages without flickering or collapse, enhancing the efficiency of LED drivers and overall LED product performance by maintaining high conversion efficiency even at elevated output voltages.

Implementation Method 1

a frequency-dependent back-flow circuit connecting the positive output terminal with a power supply terminal of the switching device for supporting the power supply of the switching device

Methodology Applied
Scientific EffectElectrical current flow: Conduction (electrical)

Implementation Method 2

using a capacitive back-flow circuit with specific capacitance and resistance values to support the switching device

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

a charging inductor with a first terminal connected over a charging resistor with the second switching terminal of the switching device and a second terminal connected with the positive output terminal. The switching device is configured to periodically power the charging inductor for providing a charging current for the output capacitor.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11043895B2Buck converter including frequency-dependent back-flow circuit
Publication Date: 2021.06.22 LEDVANCE GMBH
  • US11043895B2 patent drawing

AI summary

A buck converter for converting a DC input voltage into a DC output voltage comprises a DC input circuit with a positive input terminal and a negative input terminal, for providing a DC input voltage, a converter circuit for converting a DC input voltage into a DC output voltage, and a DC output circuit with a positive output terminal, a negative output terminal and an output capacitor connected between the positive output terminal and the negative output terminal. The buck converter further comprises a switching device with a first switching terminal connected with the positive input terminal and a second switching terminal connected over a charging diode with the negative input terminal, a charging inductor as well as a frequency-dependent back-flow circuit connecting the positive output terminal with a power supply terminal of the switching device for supporting the power supply of the switching device.