Buck Converter High Side Driver Leakage Control

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Solution Overview

Problem

Conventional buck converters for converting high voltage to low voltage levels in LED lighting systems experience current leakage and power loss during dimming modes due to the high side driver leaving its cutoff region, leading to incorrect current flow to the LED.

Innovation Solution

The implementation of a buck converter with a high side driver and a low side driver, where the high side driver is turned off when it leaves its cutoff region during a tri-state mode, and a sensing circuit and control circuit are used to detect this condition, ensuring the high side driver is substantially turned off to prevent current leakage, and a false signal filter is employed to differentiate between normal and tri-state mode signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the high side driver operates in tri-state mode during dimming, then the LED current can be reduced for dimming effect, but current leakage occurs and power loss increases

Engineering Contradiction:
ImproveLED dimming capabilityVSAvoidpower loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent employs a sensing circuit that continuously monitors the voltage level at the high side driver output node and provides feedback to the control circuit. When the voltage indicates the high side driver has left the cutoff region during tri-state mode, the control circuit responds by turning off the high side driver, thereby eliminating current leakage and power loss while maintaining dimming functionality

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary sensing circuit and control circuit between the high side driver and the power voltage source. This intermediary mechanism detects the operational state of the high side driver and mediates its shutdown when necessary, preventing direct current leakage from the power source through the inductor to the LED during tri-state mode

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the high side driver is kept on during tri-state mode, then voltage conversion continues, but incorrect current flows to the LED causing power loss

Engineering Contradiction:
Improvevoltage conversion efficiencyVSAvoidcurrent flow accuracy
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The sensing circuit provides real-time feedback on the high side driver's operational state to the control circuit. When feedback indicates the driver has left cutoff region, the control circuit immediately shuts it off, ensuring current flow accuracy is maintained while preserving voltage conversion efficiency during normal operation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent makes the high side driver's operational state dynamic rather than static. The driver automatically transitions between active and off states based on real-time conditions detected by the sensing circuit, allowing the system to adapt between voltage conversion mode and shutdown mode to maintain both efficiency and reliability

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If a sensing circuit and control circuit are added to detect and control the high side driver, then current leakage is prevented, but device complexity increases

Engineering Contradiction:
Improvepower loss reductionVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The sensing circuit and control circuit are designed to perform multiple functions: they monitor the high side driver state, detect tri-state mode conditions, trigger driver shutdown, and filter false signals. This multi-functionality reduces the need for separate dedicated circuits for each function, thereby limiting the increase in overall device complexity while achieving power loss reduction

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Loss of energy

If the high side driver is turned off during tri-state mode, then power loss is reduced, but the system requires additional control mechanisms

Engineering Contradiction:
Improvepower lossVSAvoidcontrol circuit requirements
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The sensing circuit automatically detects when the high side driver leaves the cutoff region and triggers the control circuit to shut it off without requiring external intervention or complex control logic. The system essentially self-regulates by using the driver's own operational characteristics as the trigger for its shutdown, minimizing the need for additional control mechanisms

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS8773093B2Method for converting a high voltage level to a low voltage level
Publication Date: 2014.07.08 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8773093B2 patent drawing
  • US8773093B2 patent drawing
  • US8773093B2 patent drawing

AI summary

In a method, a high voltage level is converted to a low voltage level by using a high side driver and a low side driver electrically coupled with the high side driver. The high side driver is substantially turned off upon a detection that the high side driver leaves a cutoff region of the high side driver during a tri-state mode.