Multi-Mode Buck Converter Control for Large Voltage Step-Down

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Solution Overview

Problem

Existing DC-DC buck converters face challenges in efficiently converting high DC voltage to low DC voltage, especially when there is a significant difference between the input and output voltages, leading to inefficiencies and power loss.

Innovation Solution

A DC-DC buck converter is designed with a converting circuit comprising multiple transistors, capacitors, and an inductor, configured to operate in various modes and phases. The control circuit determines the mode and phase based on the input and output voltage amplitudes, optimizing the ON/OFF states of the transistors to form a current path that varies accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional DC-DC buck converter is used, then the circuit structure is simple, but the conversion efficiency is low when there is a significant difference between input and output voltages

Engineering Contradiction:
Improvepower lossVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The converting circuit is divided into multiple operational modes (first mode with first and second phases, second mode with first, second, and third phases) that can be selectively activated. The control circuit segments the voltage conversion process into different phase combinations depending on the voltage difference magnitude, allowing efficient handling of both small and large voltage drops without requiring a completely different circuit architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circuit dynamically switches between different operational modes and phases based on the real-time voltage difference between input and output. The control circuit adjusts which transistors are activated and which phases are executed, making the circuit adaptable to varying voltage conditions rather than being fixed in a single configuration.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the voltage difference between input and output is large, then the conversion challenge increases, but using conventional methods leads to significant power loss

Engineering Contradiction:
Improvepower lossVSAvoidconversion efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control circuit changes operational parameters (which phases are active, which transistors are switched) based on the voltage difference parameter. When the voltage difference is large, the system transitions to the second mode utilizing all three phases with specific transistor switching patterns. When the voltage difference is small, it operates in the first mode with only two phases, optimizing efficiency for each parameter condition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control circuit continuously monitors the input and output voltages to determine the voltage difference, then uses this feedback information to select the appropriate operational mode and phase configuration. This closed-loop control ensures the circuit operates in the most efficient mode based on real-time conditions, preventing power loss that would occur with fixed-mode operation.

Inventive Principle:
Principle #23Feedback

3Productivity

If multiple transistors and phases are used to improve efficiency, then the control complexity increases

Engineering Contradiction:
Improveconversion efficiencyVSAvoidcontrol complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control logic is segmented into mode determination and phase execution stages. The control circuit first determines which mode to operate in based on voltage difference thresholds, then executes the corresponding phase sequence with predefined transistor switching patterns. This segmentation of control functions reduces the overall complexity compared to a fully adaptive control system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The same control circuit structure handles both operational modes and all three phases, making it universal rather than requiring separate control circuits for each mode. The control circuit achieves multi-functionality by selectively enabling different transistor combinations and phase sequences within a single unified control architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables high-efficiency voltage conversion even with significant voltage differences, reducing power loss and improving energy utilization in applications such as mobile devices and IoT devices.

Implementation Method 1

an inductor connected between the switching node and an output node

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a first capacitor connected between the second node and the fifth node; a second capacitor connected between the first node and the third node

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12334823B2DC-DC buck converter and operating method thereof
Publication Date: 2025.06.17 SAMSUNG ELECTRONICS CO LTD
  • US12334823B2 patent drawing
  • US12334823B2 patent drawing
  • US12334823B2 patent drawing

AI summary

A DC-DC buck converter for generating an output voltage by stepping down an input voltage includes a converting circuit including a plurality of transistors, a first capacitor, a second capacitor, and an inductor, the converting circuit being configured to form a current path that varies according to a plurality of modes and a plurality of phases; and a control circuit configured to: determine a mode of the converting circuit, from among the plurality of modes, according to a first amplitude of the input voltage and a second amplitude of the output voltage, and determine an ON/OFF state of each transistor of the plurality of transistors according to the determined mode and a phase from among the plurality of phases.