Buck Converter Switch Control Circuit for Zero Voltage Switching

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Solution Overview

Problem

Conventional buck converters fail to achieve zero voltage switching (ZVS) due to a fixed dead time between switch operations, which is not adaptable to changes in input voltage.

Innovation Solution

A switch control circuit that includes a comparator, delay unit, and dead time calculation unit to dynamically adjust the dead time based on the zero voltage delay time, ON time, and OFF time of the power switch, allowing for synchronization between the power switch and synchronous switch to achieve ZVS.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed dead time is used between switch operations, then the control is simple, but zero voltage switching cannot be achieved when input voltage changes

Engineering Contradiction:
Improveadaptability to input voltage changesVSAvoidcomplexity of dead time control
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The dead time is changed from a fixed value to a dynamically adjustable value that varies with input voltage. The control circuit includes a dead time generator that receives the input voltage signal and produces a dead time signal whose duration is proportional to the input voltage, enabling the system to adapt to different operating conditions while maintaining ZVS.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The dead time parameter is made variable based on the input voltage level. By changing the dead time duration according to the input voltage, the control circuit achieves zero voltage switching across different input voltage conditions. This is implemented through proportional scaling of the dead time signal with respect to the input voltage signal.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a dead time with great margin is used, then switch operation is reliable, but zero voltage switching cannot be achieved

Engineering Contradiction:
Improvereliability of switch operationVSAvoidswitching loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The dead time duration is optimized based on the input voltage to achieve zero voltage switching. By adjusting the dead time parameter proportionally to the input voltage, the circuit maintains reliable switch operation while minimizing the dead time duration, thereby reducing switching losses and improving overall efficiency.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If dead time is dynamically adjusted based on input voltage, then zero voltage switching is achieved, but control circuit complexity increases

Engineering Contradiction:
Improveswitching lossVSAvoidcomplexity of control circuit
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control circuit dynamically adjusts the dead time parameter based on the input voltage to achieve zero voltage switching and minimize switching losses. This is accomplished through a dead time generator that proportionally scales the dead time signal with the input voltage signal, providing an efficient solution to reduce energy loss.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control circuit uses the input voltage signal as feedback to adjust the dead time duration. By continuously monitoring the input voltage and adjusting the dead time accordingly, the system achieves zero voltage switching while maintaining simple proportional control logic in the dead time generator.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11121628B2Switch control circuit and buck converter comprising the same
Publication Date: 2021.09.14 SEMICON COMPONENTS IND LLC
  • US11121628B2 patent drawing
  • US11121628B2 patent drawing
  • US11121628B2 patent drawing

AI summary

A buck converter includes a power switch having a first end to receive an input voltage, a synchronous switch connected between a second end of the power switch and the ground, an inductor having a first end connected to the other end of the power switch, and a switch control circuit configured to turn off the synchronous switch when a zero voltage delay time passes after an inductor current flowing through the inductor reaches a predetermined reference value, calculate a dead time based on the input voltage and the zero voltage delay time, and turn on the power switch when the dead time passes following the turn-off time of the synchronous switch.