Buck Converter Current Latching for High-Frequency Overcurrent Control

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Solution Overview

Problem

Switching voltage converters, such as buck converters, face challenges in managing voltage spikes and reliably detecting over-current conditions, especially at high switching frequencies.

Innovation Solution

A controller for a voltage converter is designed with a current comparison circuit and a switching regulator control circuit, including a latching circuit, to alternately switch high side and low side switches off and on, ensuring reliable detection of over-current conditions even at high frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If switching frequency is increased to improve productivity, then conversion speed is improved, but reliable detection of over-current conditions deteriorates

Engineering Contradiction:
Improveswitching frequencyVSAvoidover-current detection reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The latching circuit is configured to latch the over-current detection signal before the switching cycle ends, ensuring that the detection result is captured and held even when the switching frequency is high. This preliminary action allows the control circuit to respond reliably to over-current conditions without being affected by the high switching speed.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If switching frequency is increased to improve productivity, then voltage conversion speed is improved, but voltage spike management deteriorates

Engineering Contradiction:
Improveswitching frequencyVSAvoidvoltage spikes
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The control circuit uses feedback from the latched over-current detection signal to adjust the switching operation. When an over-current condition is detected and latched, the control circuit modifies the switching duty cycle or timing to prevent voltage spikes, thereby managing the harmful effects while maintaining high switching frequency operation.

Inventive Principle:
Principle #23Feedback

3Device complexity

If simple switching control is used to reduce device complexity, then control circuit simplicity is improved, but current detection precision deteriorates

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidcurrent detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The latching circuit serves as an intermediary between the over-current detection circuit and the switching control circuit. It captures and holds the detection signal, providing a stable and precise indication of over-current conditions to the control circuit without requiring complex real-time processing, thus maintaining detection precision while keeping the overall control circuit relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12334826B2Peak current limit management for high frequency buck converter
Publication Date: 2025.06.17 TEXAS INSTRUMENTS INC
  • US12334826B2 patent drawing
  • US12334826B2 patent drawing
  • US12334826B2 patent drawing

AI summary

A controller for a voltage converter, such as a buck converter, includes: a switching regulator circuit having high side and low side switches; comparators configured to compare a voltage of an output circuit to reference voltages; and a control circuit coupled to the current comparators, configured to receive outputs from the comparators, and configured to generate a control signal for alternatingly switching the high side and low side switches off and on, such that the low side switch is off when the high side switch is on, and the high side switch is off when the low side switch is on, and wherein the control circuit includes a latching circuit configured to latch a signal corresponding to at least one of the outputs from the comparators. A method of operating a buck converter in connection with a fixed high-frequency automotive radar system, with reliable over-current detection, is also disclosed.