Remote Work Vehicle Bucket Height Notification via Virtual 3D Visualization

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Solution Overview

Problem

In remote operation of work vehicles, operators struggle to accurately recognize the bucket height due to the lack of tactile feedback, leading to potential inefficiencies in operations like excavation and loading.

Innovation Solution

A bucket height notification device that includes a bucket height specification unit to calculate the height from the ground to the bucket and a notification unit to inform the operator, using sensors and display devices to provide visual and potentially haptic feedback of the bucket height.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If remote operation is implemented using two-dimensional images, then the operator can operate the work vehicle from a distance, but the operator cannot recognize the bucket height with a sense of perspective

Engineering Contradiction:
Improveremote operation capabilityVSAvoidbucket height recognition
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent creates a virtual three-dimensional space that copies and reconstructs the physical work environment. By generating a virtual model of the bucket and ground based on sensor data (GPS, inclination sensors, depth sensors), the system provides the remote operator with a realistic three-dimensional visualization that replicates the spatial relationships and bucket height information as if the operator were physically present in the work vehicle.

Inventive Principle:
Principle #26Copying

2Ease of operation

If remote operation is implemented without tactile feedback, then the operator can operate from a distance, but the operator cannot feel vibrations to recognize bucket height

Engineering Contradiction:
Improveremote operation capabilityVSAvoidvibration feedback
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent implements multiple feedback mechanisms to compensate for the lack of tactile feedback in remote operation. Depth sensors continuously measure the actual distance between the bucket and ground, providing real-time data feedback. The system also uses vibration sensors to detect when the bucket touches the ground, and this information is transmitted to the operator through the control interface, creating a closed-loop feedback system that enables precise bucket height control without direct tactile sensation.

Inventive Principle:
Principle #23Feedback

3Loss of information

If three-dimensional visualization is added to remote operation interface, then the operator can recognize bucket height with perspective, but the device complexity increases

Engineering Contradiction:
Improvebucket height recognitionVSAvoidnotification device
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent makes existing components perform multiple functions to minimize additional complexity. The display device that originally showed only two-dimensional camera images is enhanced to simultaneously render three-dimensional virtual models of the bucket and ground. The control device integrates multiple sensor inputs (GPS, inclination, depth) and processes them to generate both the visual three-dimensional representation and the operational control signals, making the system multi-functional without requiring completely separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11746505B2Bucket height notification device and bucket height notification method
Publication Date: 2023.09.05 KOMATSU LTD
  • US11746505B2 patent drawing
  • US11746505B2 patent drawing
  • US11746505B2 patent drawing

AI summary

A bucket height notification device includes a bucket height specification unit and a bucket height notification unit. The bucket height specification unit specifies a bucket height from a ground surface to a bucket of work equipment included in a work vehicle related to remote operation. The bucket height notification unit notifies of the bucket height.