Bucket Insert for Pipe Nipple Storage and Transport

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Solution Overview

Problem

There is a need for a convenient means to organize, store, and transport pipe nipples and other elongate objects while protecting them from damage during transport, as existing solutions fail to effectively prevent thread damage.

Innovation Solution

A kit comprising an upper tray, a lower tray, and a pillar, where the trays are designed to fit within a five-gallon bucket, with the pillar spanning between them to suspend the upper tray over the lower tray, providing a secure and compact storage solution that accommodates objects of various widths, diameters, and materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pipe nipples are transported without specialized storage, then transport convenience is improved, but thread damage risk increases

Engineering Contradiction:
Improvetransport convenienceVSAvoidthread damage risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The storage system is divided into multiple compartments: upper tray with individual slots for each pipe nipple, lower tray for additional storage, and separate pillar structures. This segmentation allows each pipe nipple to be isolated in its own slot, preventing contact and thread damage during transport while maintaining overall portability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The upper tray, lower tray, and pillar components nest together when not in use, creating a compact form factor that is easy to transport. The pillar fits within the tray structures, and the entire assembly fits within a five-gallon bucket, allowing the protective storage system to be carried conveniently without requiring separate transport equipment.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If multiple pipe nipple types are carried for various applications, then application versatility is improved, but organization difficulty increases

Engineering Contradiction:
Improveapplication versatilityVSAvoidorganization difficulty
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Each slot in the upper tray is designed with specific dimensions and characteristics suitable for different pipe nipple types. The varying slot sizes and the presence of both upper and lower trays allow for localized optimization of storage spaces, enabling systematic organization of diverse pipe nipple inventories by type, size, or application while maintaining a simple overall structure.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If a compact storage form is used, then portability is improved, but display visibility worsens

Engineering Contradiction:
Improvestorage compactnessVSAvoiddisplay visibility
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The storage system transitions between two states: a compact nested configuration for transport and storage, and an expanded configuration for display. When displayed, the pillar supports the upper tray at an elevated position, creating a tiered display that showcases pipe nipples at different heights and improves visibility while maintaining the same compact components.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9956684B2Bucket insert for storing and transporting elongate objects
Publication Date: 2018.05.01 WELFEL BRYAN C
  • US9956684B2 patent drawing
  • US9956684B2 patent drawing
  • US9956684B2 patent drawing

AI summary

An apparatus for conveniently organizing, storing, and transporting elongate objects such as pipe nipples is described. The apparatus includes a bucket, within which an upper tray is suspended above a lower tray by a pillar. Holes in the upper tray align with holes in the lower tray. When an elongate object is passed through these holes, flexible tabs on each of the holes act to firmly grip the object so that it remains safely vertical in the bucket. At the same time, projections on the perimeters of the upper and lower trays act to stop the trays from moving inside the bucket.