Buckle Leg Portions Slit Swingable Disengagement

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Solution Overview

Problem

Conventional buckles face issues with operability during disengagement due to elastic deformation and potential breakage, especially when external forces are applied, leading to difficulty in disengaging and increased risk of deformation or breakage.

Innovation Solution

The buckle design features a plug with leg portions that include an outer and inner leg piece connected by a distal end connection and an arm portion, forming a slit between them, allowing for swingable movement across the slit, which reduces the force required for disengagement and enhances structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the outer leg piece and inner leg piece are made elastically deformable, then the buckle can prevent breakage under external forces, but the inner leg piece becomes unyielding during disengagement and the disengaging operation becomes difficult

Engineering Contradiction:
Improveresistance to breakageVSAvoidease of disengagement
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The leg piece is divided into multiple segments: the outer leg piece, the inner leg piece, and the connection portion connecting them. This segmentation allows each part to have different functional characteristics - the outer leg piece provides elastic deformation for breakage prevention, while the connection portion allows controlled movement for easy disengagement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the leg piece structure are given different mechanical properties. The outer leg piece and inner leg piece are made elastically deformable to prevent breakage, while the connection portion is designed with specific geometric features (protrusions and grooves) that allow controlled relative movement during disengagement, creating local variations in rigidity and flexibility.

Inventive Principle:
Principle #3Local quality

2Device complexity

If base end portions of the outer leg piece and inner leg piece are not connected, then the structure is simpler, but the outer leg piece becomes prone to breakage when force is applied

Engineering Contradiction:
Improvestructural simplicityVSAvoidresistance to breakage
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The connection between outer and inner leg pieces is achieved through a segmented design with discrete connection portions featuring protrusions and grooves, rather than a continuous rigid structure. This provides the necessary structural support while maintaining relative simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The outer leg piece and inner leg piece are combined through the connection portion to form an integrated leg piece assembly that resists breakage. The connection portion merges the two pieces structurally while allowing functional independence during operation.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the inner leg piece is formed in a thin plate shape, then the structure is simpler, but the outer leg piece and inner leg piece are easily deformed and engaging protrusions tend to disengage

Engineering Contradiction:
Improvestructural simplicityVSAvoidengagement reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

While the inner leg piece is formed as a thin plate for simplicity, the connection portion is designed with specific geometric features (protrusions fitting into grooves) that provide localized structural reinforcement. This creates local quality variations where the thin plate maintains simplicity but the connection areas provide enhanced stability for reliable engagement.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables easier disengagement with less force and minimizes deformation or breakage, even under external forces, improving operability and reliability of the engagement and disengagement process.

Implementation Method 1

elastic deformation upon operating thereof can easily occur due to the outer leg piece and the inner leg piece

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS10588383B2Buckle
Publication Date: 2020.03.17 YKK CORP
  • US10588383B2 patent drawing
  • US10588383B2 patent drawing
  • US10588383B2 patent drawing

AI summary

Provided is a buckle including a plug and a socket. The plug includes a pair of leg portions, each of which is provided with an engaging portion, and outer and inner leg pieces extending while opposing each other. In the vicinity of a distal end portion of the leg portion, the outer and inner leg pieces are connected to each other by a distal end connection portion. On a base end portion of the leg portion, the outer and inner leg pieces are connected to each other by an arm portion. Opposing arm distal end portions of the arm portions are formed to define a slit having a predetermined space between the leg portions. The opposing arm distal end portions are connected to guide portions extending in a protruding direction of the leg portions. The pair of leg portions is provided to be swingable across the slit.