Buffer Capacitor Charging Circuit for AC Motor Systems

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Solution Overview

Problem

AC motor systems face electrical interference due to switched-mode voltage boosting circuitry, which affects motor operation and measurement accuracy, particularly in applications like automotive and industrial settings, where high voltage levels are required but can cause current transients and measurement errors.

Innovation Solution

A method and system that monitor the voltage across a buffer capacitor and activate two current paths to charge it at different levels, using a higher current when discharged and a lower current when partially charged, reducing current transients and interference, and incorporating a buffer capacitor monitoring circuit to manage charging and maintain voltage levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If switched-mode voltage boosting circuitry is used to generate higher voltage levels for power switches, then the drive voltage capability is improved, but electrical interference and current transients affect motor operation and measurement accuracy

Engineering Contradiction:
Improvedrive voltage capabilityVSAvoidelectrical interference
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The charging circuit is segmented into multiple current paths (first current path with first transistor, second current path with second transistor) that can be independently activated. This segmentation allows the system to charge the buffer capacitor using different current levels depending on the voltage condition, reducing current transients and electrical interference while maintaining the ability to provide high drive voltage when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The charging circuit dynamically switches between different current paths based on the buffer capacitor voltage level. The monitoring circuit detects the voltage and activates appropriate current paths, making the charging process adaptive and dynamic rather than static, thereby reducing unnecessary current transients and electrical interference.

Inventive Principle:
Principle #15Dynamics

2Speed

If high current is used to charge the buffer capacitor quickly, then charging speed is improved, but current transients and electrical interference increase

Engineering Contradiction:
Improvecharging speedVSAvoidcurrent transients
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The charging process uses periodic action by alternating between different current paths based on voltage thresholds. The monitoring circuit continuously checks the buffer capacitor voltage and switches between the first current path (lower current) and second current path (higher current) as needed, creating a controlled periodic charging pattern that reduces harmful current transients while maintaining adequate charging speed.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The charging circuit changes the current parameter dynamically by switching between different current paths with different current capabilities. When the buffer capacitor voltage is above a threshold, the lower-current first path is used; when below the threshold, the higher-current second path is activated. This parameter change strategy optimizes charging speed while minimizing current transients and electrical interference.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If voltage boosting circuitry is implemented, then high-side power switch activation is enabled, but measurement accuracy and motor operation are affected by electrical interference

Engineering Contradiction:
Improvehigh-side power switch activationVSAvoidmeasurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The buffer capacitor serves as an intermediary energy storage element between the voltage boosting circuitry and the high-side power switch driver. The controlled charging circuit charges this intermediary capacitor using multiple current paths, which isolates the measurement circuits from the high-current switching operations while still enabling high-side power switch activation when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10862472B1System and method of charging a buffer capacitor
Publication Date: 2020.12.08 INFINEON TECHNOLOGIES AG
  • US10862472B1 patent drawing
  • US10862472B1 patent drawing
  • US10862472B1 patent drawing

AI summary

In accordance with an embodiment, a method includes monitoring a first voltage across a buffer capacitor; activating a first current path between a power supply node and the buffer capacitor when the monitored first voltage is below a first threshold voltage, activating a second current path between the power supply node and the buffer capacitor when the monitored first voltage is below a second threshold voltage, and transferring power from the buffer capacitor to a driver circuit coupled across the buffer capacitor.