Buffer Region Doping Profile for Short-Circuit Stable Semiconductors

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Solution Overview

Problem

Conventional semiconductor devices with buffer regions as field stops face challenges in preventing depletion layer expansion and short-circuit oscillations due to doping concentration variations and reach-through issues, which affect their latch-up withstand capability and switching performance.

Innovation Solution

The semiconductor device incorporates a buffer region with a specific doping concentration profile, featuring multiple peaks and a flat region, optimized by proton ion implantation and heat treatment to control lattice defects, which reduces doping concentration oscillations and enhances the integrated dopant concentration, thereby suppressing short-circuit oscillations and maintaining latch-up withstand capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a buffer region with conventional doping concentration profile is used, then the field stop function is provided, but doping concentration variations cause depletion layer expansion and short-circuit oscillations

Engineering Contradiction:
Improvelatch-up withstand capabilityVSAvoiddoping concentration stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by modifying the doping concentration profile in the buffer region through proton ion implantation and heat treatment. This creates a specific profile with multiple peaks and a flat region, transforming the conventional uniform doping profile into a controlled non-uniform profile that suppresses depletion layer expansion while maintaining field stop functionality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements local quality by creating different doping concentration regions within the buffer region. The multi-peak profile with flat regions provides locally optimized doping concentrations at different depths, allowing the buffer region to simultaneously prevent depletion layer expansion in some areas while maintaining field stop capability in others.

Inventive Principle:
Principle #3Local quality

2Reliability

If proton ion implantation and heat treatment are applied to create specific doping profile, then short-circuit oscillations are suppressed, but manufacturing process complexity increases

Engineering Contradiction:
Improveshort-circuit oscillation suppressionVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by performing proton ion implantation and heat treatment during the manufacturing process to pre-establish the desired doping concentration profile in the buffer region. This preliminary doping profile creation prevents short-circuit oscillations from the outset, eliminating the need for additional corrective measures or complex control systems during device operation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If doping concentration is increased to prevent reach-through, then latch-up withstand capability is improved, but short-circuit oscillations are exacerbated

Engineering Contradiction:
Improvelatch-up withstand capabilityVSAvoidshort-circuit oscillation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent resolves this contradiction through parameter changes by creating a non-uniform doping concentration profile with multiple peaks and flat regions. This profile allows higher doping concentrations in specific regions to prevent reach-through and improve latch-up withstand capability, while maintaining lower doping concentrations in other regions to suppress short-circuit oscillations, thus optimizing both competing requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses short-circuit oscillations and maintains high latch-up withstand capability while enabling high-speed switching by controlling doping concentration variations and maintaining a stable electric field, improving the overall performance of the semiconductor device.

Implementation Method 1

optimized by proton ion implantation and heat treatment to control lattice defects

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 2

optimized by proton ion implantation and heat treatment to control lattice defects

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 3

optimized by proton ion implantation and heat treatment to control lattice defects

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20240371642A1Semiconductor device
Publication Date: 2024.11.07 FUJI ELECTRIC CO LTD
  • US20240371642A1 patent drawing
  • US20240371642A1 patent drawing
  • US20240371642A1 patent drawing

AI summary

Provided is a semiconductor device comprising: a semiconductor substrate; a plurality of peaks of a doping concentration provided on a back surface of the semiconductor substrate; and a flat part, with a doping concentration more than or equal to 2.5 times a substrate concentration of the semiconductor substrate, provided between the plurality of peaks in a depth direction of the semiconductor substrate, wherein at least one of the plurality of peaks is a first peak provided on a front surface side relative to the flat part, wherein a doping concentration of the first peak is less than or equal to twice the doping concentration of the flat part.