Buffer-Free Protein Liquid Composition for Aggregation Control

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Solution Overview

Problem

Fusion protein drugs face physiochemical instability due to high molecular weights and complex structures, leading to aggregation, fragmentation, and isomerization, which are exacerbated by the use of buffers that increase ionic strength and destabilize the protein.

Innovation Solution

A protein-stabilized liquid composition comprising a stabilizer and surfactant without a buffer, maintaining a pH range of 4 to 8, which enhances stability by using polyols like trehalose and non-ionic surfactants like polysorbate 80, while avoiding buffers that cause aggregation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a buffer is added to maintain pH for protein stability, then pH control is improved, but ionic strength increases causing protein aggregation

Engineering Contradiction:
ImprovepH controlVSAvoidprotein aggregation
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention removes the buffer component from the formulation entirely, extracting the harmful element (buffer) that causes ionic strength increase and protein aggregation, while maintaining pH control through alternative means (surfactant and stabilizer system)

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the formulation parameters by eliminating buffers and instead using a surfactant-stabilizer system to maintain pH control, thereby changing the chemical composition parameters to reduce ionic strength while preserving pH stability

Inventive Principle:
Principle #35Parameter changes

2Reliability

If buffer concentration is increased to improve pH stability, then pH control is improved, but protein aggregation increases

Engineering Contradiction:
ImprovepH stabilityVSAvoidprotein aggregation
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention extracts and removes the buffer component entirely from the formulation, eliminating the need to balance buffer concentration against aggregation risk

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If fusion protein concentration is increased to improve drug efficacy, then therapeutic effect is improved, but physiochemical instability increases

Engineering Contradiction:
Improvedrug concentrationVSAvoidphysiochemical stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention introduces surfactants and stabilizers as intermediary substances that mediate between the fusion protein and the aqueous environment, preventing direct protein-protein interactions that lead to aggregation while allowing high protein concentrations

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition maintains protein stability under severe conditions, reducing aggregation and maintaining biological activity, suitable for intravitreal administration, and is effective in preventing ophthalmic diseases.

Implementation Method 1

a stabilizer; and a surfactant

Methodology Applied
Scientific EffectHydrogen bonding:

Implementation Method 2

using polyols like trehalose

Methodology Applied
Scientific EffectMolecular shielding:

Implementation Method 3

non-ionic surfactants like polysorbate 80

Methodology Applied
Scientific EffectSurface tension reduction: Surface Tension

Implementation Method 4

a surfactant

Methodology Applied
Scientific EffectSteric stabilization:

Data Source

PatentUS12594322B2Liquid composition comprising protein
Publication Date: 2026.04.07 SAMSUNG BIOEPIS CO LTD
  • US12594322B2 patent drawing
  • US12594322B2 patent drawing
  • US12594322B2 patent drawing

AI summary

The present invention relates to a protein-stabilized liquid formulation and provides: a composition for protein stabilization, the composition including a stabilizer and a surfactant and not including a buffer; a protein liquid composition including the composition for stabilization and a protein; and a method of producing a protein-stabilized liquid composition which uses the composition for stabilization.