Buffered Composite Cathode for Sulfide Solid-State Interfaces

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Solution Overview

Problem

The interfacial resistance between sulfide solid electrolytes and cathodes in all-solid-state batteries is significantly increased due to side reactions, leading to degraded cycle and rate characteristics.

Innovation Solution

A composite cathode active material is developed with a nickel lithium transition metal oxide core and buffer layers comprising specific metal oxides, which are conformally coated to minimize side reactions and enhance stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If sulfide solid electrolyte is used in all-solid-state battery, then energy density and safety are improved, but interfacial resistance increases due to side reactions

Engineering Contradiction:
Improveenergy densityVSAvoidinterfacial resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A buffer layer comprising metal oxide is introduced as an intermediary between the sulfide solid electrolyte and the cathode active material. This buffer layer acts as a mediator that prevents direct contact and side reactions between the sulfide solid electrolyte and the cathode, thereby reducing interfacial resistance while maintaining the energy density benefits of the sulfide-based system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cathode structure is designed as a composite material system consisting of the cathode active material, the sulfide solid electrolyte, and the metal oxide buffer layer. This composite structure combines the high energy density characteristics of sulfide solid electrolytes with the protective and conductive properties of the metal oxide buffer layer, resolving the contradiction between energy density and interfacial resistance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If buffer layer is added to reduce interfacial resistance, then reaction stability is improved, but device complexity increases

Engineering Contradiction:
Improvereaction stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The buffer layer is applied locally only at the interface between the cathode active material and the sulfide solid electrolyte, rather than throughout the entire battery structure. This localized approach provides the necessary reaction stability and interfacial protection while minimizing the increase in overall device complexity and maintaining structural simplicity in other regions.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12489111B2Composite cathode active material for all-solid-state battery, preparation method thereof, cathode layer for all-solid-state battery, and all-solid-state battery including the cathode layer
Publication Date: 2025.12.02 SAMSUNG SDI CO LTD
  • US12489111B2 patent drawing
  • US12489111B2 patent drawing
  • US12489111B2 patent drawing

AI summary

A composite cathode active material for an all-solid-state battery including a sulfide solid electrolyte, a preparation method thereof, a cathode layer for an all-solid-state battery, and an all-solid-state battery including the cathode layer, the composite cathode active material including a secondary particle including a plurality of primary particles; and a buffer layer on a surface of the secondary particle, wherein the secondary particle includes a nickel lithium transition metal oxide represented by Formula 1 (LiaNi1-bMbO2), the buffer layer includes a first buffer layer adjacent to a surface of the secondary particle and including an oxide represented by Formula 2 (LixAyOz); and a second buffer layer including an oxide represented by Formula 3 (LixEyOz).