Additive Manufacturing Build Unit With Dual-Mode Control Access

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Solution Overview

Problem

Existing 3D printing build units lack flexibility and functionality as they often require a connected host apparatus for operation, limiting their use in scenarios where a host apparatus is not present or accessible.

Innovation Solution

The build unit is designed to operate in both 'slave' and 'standalone' modes, with devices controllable by first instructions from a connected host apparatus and second instructions generated independently, allowing for standalone operation and increased flexibility in usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the build unit is designed to operate only with a connected host apparatus, then the control system can be simplified and rely on external control instructions, but the build unit lacks operational flexibility and cannot function independently

Engineering Contradiction:
Improveoperational flexibilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The build unit is designed to perform multiple functions by operating in two distinct modes: slave mode where it receives control instructions from a host apparatus, and standalone mode where it generates and executes its own control instructions. This multi-functionality allows the same build unit to adapt to different operational requirements without requiring separate systems for each mode.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control system is designed to be dynamic by switching between two operational states based on the presence or absence of a host apparatus. The build unit can transition from passive reception of control instructions to active generation of control instructions, allowing the system to adapt its behavior to the operational context.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the build unit requires constant connection to a host apparatus for operation, then control instructions can be centralized, but user access to build material storage and operational control is limited

Engineering Contradiction:
Improveuser access to build material storageVSAvoidindependent control capability
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The build unit is equipped with the capability to serve itself by generating and executing control instructions independently when no host apparatus is connected. This self-service functionality includes controlling the drive unit to access build material storage, allowing users to perform operations without requiring a host apparatus.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control functionality is segmented into two independent pathways: one for receiving control instructions from a host apparatus and another for generating control instructions independently. This segmentation allows the build unit to operate autonomously when needed while still supporting centralized control when a host is available.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the build unit is designed for standalone operation, then it can function in various locations without host apparatus, but the control system requires additional independent control capability

Engineering Contradiction:
Improveusage location flexibilityVSAvoidcontrol instruction generation capability
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The build unit incorporates universal control capabilities that function in both connected and disconnected scenarios. The same control system hardware and software infrastructure supports both host-controlled operation and standalone operation, allowing the build unit to be deployed in various locations regardless of host apparatus availability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10926474B2Build unit control
Publication Date: 2021.02.23 PERIDOT PRINT LLC
  • US10926474B2 patent drawing
  • US10926474B2 patent drawing
  • US10926474B2 patent drawing

AI summary

Certain examples described herein relate to build units that are physically connectable to at least one host apparatus of an additive manufacturing system. A build unit comprises at least one controllable device useable in an object building operation. In certain examples, the at least one device is controllable according to first control instructions originating from the at least one host apparatus when the build unit is physically connected to the at least one host apparatus. In certain examples, the at least one device is also controllable according to second control instructions generated independently of the at least one host apparatus when the build unit is not physically connected to the at least one host apparatus.