Building Body Mounting Assembly for Hole-Alignment-Free Fastening

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Solution Overview

Problem

Existing fastening methods for building structures require precise alignment of holes in the building structure and support element, leading to complexity and potential gaps or thermal bridges.

Innovation Solution

A fastening device with a spacer element and a fastening element, where the spacer element is attached to a support surface with a fixing element, and the fastening element creates a force-locking connection through a guide part or hole-free area, allowing for precise alignment and reduced thermal bridges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fastening elements are used requiring precise hole alignment, then secure connection is achieved, but the complexity of the fastening process increases and manufacturing precision requirements worsen

Engineering Contradiction:
Improveconnection stabilityVSAvoidfastening process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A guide element is introduced as an intermediary component between the building structure and the support element. This guide element features a through-hole that receives the fastening element, eliminating the need for precise alignment between holes in the building structure and support element. The guide element mediates the connection, providing both alignment guidance and structural support during the fastening process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guide element is pre-installed in the building structure before the fastening operation. This preliminary action establishes the correct positioning and alignment path for the fastening element, so that when the fastening element is inserted through the guide element's through-hole, precise alignment is automatically achieved without requiring complex coordination during the fastening process itself.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If traditional fastening methods are used, then connection is achieved, but thermal bridges are created reducing insulation performance

Engineering Contradiction:
Improveconnection stabilityVSAvoidthermal bridge effect
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The guide element is designed with differentiated local properties: the portion embedded in the building structure and the portion extending to the support element are optimized for different functions. The guide element provides mechanical connection stability where needed while incorporating thermal insulation characteristics in regions where thermal bridge prevention is critical, thus achieving both connection reliability and thermal performance.

Inventive Principle:
Principle #3Local quality

3Reliability

If precise hole alignment is required, then secure fastening is achieved, but the time and precision required for manufacturing and installation increases

Engineering Contradiction:
Improvefastening reliabilityVSAvoidhole alignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The guide element serves as a mediator that absorbs the alignment tolerance requirements. Instead of requiring precise alignment between the building structure and support element holes, the guide element's through-hole provides a predetermined alignment path that guides the fastening element, thereby eliminating the need for high manufacturing precision in the alignment of component holes.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If multiple alignment steps are performed, then accurate positioning is achieved, but the installation time increases reducing productivity

Engineering Contradiction:
Improvepositioning accuracyVSAvoidinstallation speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The guide element is pre-installed with predetermined positioning features that automatically establish correct alignment when the fastening element is inserted. This preliminary action eliminates the need for multiple alignment steps during installation, as the guide element's through-hole and positioning features guide the fastening element into the correct position in a single operation, thereby maintaining positioning accuracy while significantly reducing installation time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2775083B1Mounting assembly, use of a device and method for fixing a component in an opening limited by a support surface
Publication Date: 2025.09.03 SFS INTEC HLDG AG
  • EP2775083B1 patent drawingFigure 1~1b
  • EP2775083B1 patent drawingFigure 1a
  • EP2775083B1 patent drawingFigure 2~3

AI summary

The present invention relates to a device (10) for fastening a building body (16) in relation to an opening (40) bounded by a support surface (12), comprising at least one spacer element (14) attachable to the support surface (12) and a fastening element (20) provided with a head (18), wherein the spacer element (14) has a guide part (22) which can be inserted into a passage (24) of the building body (16) during pre-assembly of the device (10). According to the invention, the guide part (22) has a through-hole (30) in a longitudinal axis (26) and the fastening element (20) is dimensioned such that, after assembly of the device (10) in the guide part (22), the fastening element (20) extends into the through-hole (30) to enable a force-fit connection between the spacer element (14) and the building body (16).The present invention further relates to a method (100) for fastening a building body (16) with the device (10) according to the invention.