Building Equipment Capacity Control Under Dynamic Production Constraints

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Solution Overview

Problem

Optimally allocating energy loads across various subplants in a central plant is challenging, especially with real-time pricing from utilities, where producing resources at low cost and storing them for use during higher costs is advantageous.

Innovation Solution

A control algorithm is implemented that constrains production below maximum values for multiple time steps and dynamically adjusts these constraints based on predicted values of dynamic variables, such as weather forecasts, to optimize energy distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If production is constrained below maximum values to take advantage of real-time pricing and store resources during low-cost periods, then economic cost is reduced, but production capacity utilization decreases

Engineering Contradiction:
Improveeconomic costVSAvoidproduction capacity utilization
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The control algorithm performs preliminary actions by producing and storing energy resources during low-cost periods before peak demand occurs. The system anticipates future high-cost periods and prepares by accumulating resources in storage tanks during economically favorable times, thereby reducing overall energy costs while maintaining production capacity utilization through strategic timing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts production constraints based on real-time pricing signals and predicted demand patterns. Rather than maintaining static maximum production limits, the control algorithm continuously modifies production targets to align with varying economic conditions, enabling flexible optimization of both cost and productivity across different time periods.

Inventive Principle:
Principle #15Dynamics

2Productivity

If production is dynamically adjusted based on predicted weather conditions and lift variations, then operational efficiency is improved, but control system complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control algorithm incorporates feedback mechanisms that continuously monitor actual weather conditions, lift variations, and production outcomes. This feedback loop enables the system to learn from past performance and refine its predictions, improving operational efficiency through data-driven adjustments while managing control complexity through iterative optimization rather than overly complex upfront modeling.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system optimizes operational efficiency by dynamically changing key parameters such as production targets, storage rates, and equipment operating points based on predicted weather conditions and lift variations. This parameter-based approach allows flexible adaptation to changing conditions without requiring complex structural modifications to the control system architecture.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If maximum production values are updated as a function of dynamic variables like outdoor temperature, then production accuracy is improved, but measurement and prediction requirements increase

Engineering Contradiction:
Improveproduction accuracyVSAvoidprediction requirements
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The control algorithm uses universal relationships between outdoor temperature and equipment performance that apply across different operating conditions. By establishing general functional relationships rather than requiring equipment-specific calibration curves, the system achieves accurate production predictions while reducing the need for extensive measurement and prediction infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12282306B2Control system for building equipment with dynamic capacity constraints
Publication Date: 2025.04.22 TYCO FIRE & SECURITY GMBH
  • US12282306B2 patent drawing
  • US12282306B2 patent drawing
  • US12282306B2 patent drawing

AI summary

A method includes providing a control algorithm that may include a constraint constraining production of the equipment below maximum values for a plurality of time steps, and dynamically adjusting the constraint by updating the maximum values as a function of predicted values of a dynamic variable for the plurality of time step. The dynamic variable affects an actual maximum production of the equipment. The method includes determining control decisions for the plurality of time steps by executing the control algorithm and controlling the equipment in accordance with the control decisions.