Building management system with automatic remote server query for hands free commissioning and configuration

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Solution Overview

Problem

Current HVAC control systems require significant resources and are prone to human error in manual configuration, often relying on default parameters that may not accurately define device operating characteristics, leading to system errors difficult to diagnose and remedy.

Innovation Solution

A building management system with a master controller and remote server configuration database that automatically commissions and configures HVAC devices by querying slave devices for identification codes and retrieving configuration information from a database, eliminating the need for manual entry or default values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual configuration of HVAC devices is performed, then configuration accuracy can be ensured, but resource consumption and time requirements increase significantly

Engineering Contradiction:
Improveconfiguration accuracyVSAvoidconfiguration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

Device configuration parameters are pre-stored in a centralized database before the HVAC system operates. When a device is installed, the master controller automatically queries the database using the device ID to retrieve pre-configured parameters, eliminating the need for manual configuration during system setup and significantly reducing configuration time while maintaining accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system enables self-service configuration where the master controller autonomously performs device configuration by automatically querying the database and applying retrieved parameters without requiring manual intervention. This automated process reduces both configuration time and potential human errors while maintaining consistent accuracy.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If manual configuration of HVAC devices is performed, then configuration can be customized, but human errors increase and reduce system reliability

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidsystem reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system incorporates feedback mechanisms where the master controller automatically queries device IDs from slave devices, retrieves corresponding configuration parameters from the database, and applies them systematically. This automated feedback loop eliminates manual entry errors while maintaining configuration flexibility through database-stored device-specific parameters.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Instead of manually creating configurations, the system copies pre-stored configuration parameters from the centralized database to each device based on its unique ID. This copying process ensures consistency and accuracy while maintaining the ability to customize configurations for different device types and models.

Inventive Principle:
Principle #26Copying

3Loss of time

If default parameters are used for HVAC devices, then configuration time is reduced, but system performance and reliability deteriorate

Engineering Contradiction:
Improveconfiguration timeVSAvoidsystem performance
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

Device-specific configuration parameters are pre-stored in the centralized database according to device type, model, and specifications. The master controller retrieves these pre-prepared parameters automatically, achieving both fast configuration (reduced time) and accurate device-specific settings (maintained performance and reliability).

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically changes configuration parameters based on device-specific information retrieved from the database rather than using static default values. Each device receives customized parameters matched to its specific characteristics, ensuring optimal performance while the automated retrieval process maintains fast configuration speed.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If automated database querying is implemented, then configuration time is reduced and errors are minimized, but system complexity increases

Engineering Contradiction:
Improveconfiguration efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

A centralized configuration database serves as an intermediary between device installation and configuration parameter delivery. The master controller communicates with this database using standardized protocols to automatically retrieve parameters, streamlining the process while managing complexity through a dedicated intermediate component rather than embedding complexity throughout the entire system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The master controller performs multiple functions including device identification, database querying, parameter retrieval, and configuration application within a single integrated process. This multi-functionality improves productivity by consolidating tasks while managing system complexity through centralized control rather than distributed complexity across multiple components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11487259B2Building management system with automatic remote server query for hands free commissioning and configuration
Publication Date: 2022.11.01 JOHNSON CONTROLS TECHNOLOGY CO
  • US11487259B2 patent drawing
  • US11487259B2 patent drawing
  • US11487259B2 patent drawing

AI summary

A building management system that includes a plurality of slave devices, a remote server comprising a slave device configuration database, and a master controller. The master controller is configured to receive slave device configuration information stored in the slave device configuration database. The slave device configuration information includes at least one of cooling tower configuration parameters, chilled water pump configuration parameters, condenser water pump configuration parameters, air handling unit configuration parameters, rooftop air handling unit configuration parameters, variable air volume unit configuration parameters, chiller device configuration parameters, a rated device capacity, a rated device power, and a rated device speed. The master controller is further configured to control the plurality of slave devices using the slave device configuration information.