Building Panel Assembly with Tensioned Sheet Members for Fire Safety

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing panel assemblies for buildings face challenges such as complexity in insulation, deformation due to heat, and fire risk in vented facades, as well as limitations and difficulties in installing solar panels on building roofs.

Innovation Solution

A panel assembly comprising two sheet members with edge portions that engage to apply outward forces, tensioning the central part, and a mounting assembly with adjustable brackets and a ventilation strip that expands when heated to close air passages, enhancing installation efficiency and fire safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If vented facades are used to allow air circulation, then cooling effect is improved, but fire risk increases due to fire travelling up between the outer surface and the façade

Engineering Contradiction:
Improvecooling effectVSAvoidfire risk
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes the ventilation function from the facade system by providing a continuous fire barrier that blocks air circulation between the outer cladding and the building envelope, thereby eliminating the fire risk while maintaining thermal performance through alternative means

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful effect of air circulation (which enables fire spread) into a beneficial fire barrier system that actively prevents fire propagation, while the removed air space is utilized for insulation purposes

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Area of stationary object

If panel assemblies are applied to multi-storey buildings, then building envelope coverage is achieved, but complexity in insulation increases

Engineering Contradiction:
Improvebuilding envelope coverageVSAvoidinsulation complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the insulation function directly into the facade panel assembly by providing insulation material within the cavity formed by the overlapping panels, eliminating the need for separate insulation layers and simplifying the overall building envelope system

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The facade panel assembly performs multiple functions simultaneously: structural cladding, thermal insulation, and fire barrier, thereby reducing the number of separate components needed and simplifying the insulation system

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If known assemblies are used to mount solar panels on building roofs, then solar panel installation is achieved, but installation is difficult and time consuming

Engineering Contradiction:
Improvesolar panel mounting capabilityVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The mounting system is segmented into modular components including adjustable brackets and positioning elements that can be independently assembled and configured, enabling rapid installation without complex assembly procedures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting assembly incorporates adjustable and movable components that can be easily positioned and secured at different locations, allowing flexible adaptation to various roof configurations while maintaining quick installation

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves insulation, reduces fire risk, and simplifies the installation of solar panels by tensioning the central sheet member and providing adjustable mounting and ventilation features, addressing the limitations of existing assemblies.

Implementation Method 1

a strip extending between the members adjacent lower portions of the panels so as to extend between the panels and the wall and to at least substantially close said cavity at a lower portion of the cavity

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11598103B2Building panel
Publication Date: 2023.03.07 GEDDES GORDON ANDREW
  • US11598103B2 patent drawing
  • US11598103B2 patent drawing
  • US11598103B2 patent drawing

AI summary

A panel (assembly) having an inner panel member (sheet) and an outer panel member (sheet), with the member being secured to the member so that the member applies an outward force to the first member.