Built-in type air conditioner

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Solution Overview

Problem

Built-in type air conditioners installed on ceilings face challenges in maintaining efficient heat exchange while minimizing height, as a flat-plate heat exchanger's vertical orientation leads to uneven airflow and reduced efficiency when tilted.

Innovation Solution

A V-shaped heat exchanger is tilted at a predetermined angle, with the air blow-out port positioned to ensure even airflow over both the upper and lower heat exchangers, and a centrifugal air blower is used to enhance airflow distribution, along with a drain pump and refrigerant pipe configuration to optimize space usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the flat-plate type heat exchanger is tilted to suppress the height of the air conditioner, then the height is reduced, but the distance between the fan and heat exchanger becomes greatly uneven, lowering heat exchange efficiency

Engineering Contradiction:
Improveheight of air conditionerVSAvoidheat exchange efficiency
Core Design Contradiction:
Length of stationary objectVSProductivity

Solution Approach 1:

The heat exchanger is divided into multiple heat exchange sections (first, second, third, and fourth sections) arranged in a stepped configuration. This segmentation allows each section to be positioned at different distances from the fan, ensuring relatively uniform airflow distribution across all sections while maintaining a compact overall height.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat exchanger transitions from a simple tilted configuration to a three-dimensional stepped structure. By arranging heat exchange sections in multiple levels and positions (some extending toward the fan, others away), the design utilizes spatial dimensions to achieve both height reduction and uniform airflow distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the capacity of the heat exchanger is increased with vertical mounting, then heat exchange capacity increases, but the size of the air conditioner increases in the vertical direction

Engineering Contradiction:
Improveheat exchange capacityVSAvoidvertical size
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

The heat exchanger capacity is increased by extending the heat exchange surface in horizontal and diagonal directions rather than purely vertically. The stepped configuration with sections at different positions allows greater total heat exchange area without proportionally increasing the overall vertical height of the unit.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The multiple heat exchange sections are nested in a compact stepped arrangement, with sections positioned to utilize available space efficiently. This nested configuration allows increased heat exchange capacity within a constrained vertical envelope.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances heat-exchange efficiency while reducing the overall height of the air conditioner, ensuring even airflow and improved performance.

Implementation Method 1

the air blowing fan is a centrifugal air blower

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

an air blow-out duct is provided to an unit body containing a heat exchanger and a fan

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP2402669B1Built-in type air conditioner
Publication Date: 2019.06.26 SANYO ELECTRIC CO LTD
  • EP2402669B1 patent drawingFigure 1A~1B
  • EP2402669B1 patent drawingFigure 2
  • EP2402669B1 patent drawingFigure 3

AI summary

A built-in type air conditioner (30,40) having a unit body (35, 135) in which a heat exchanger (60)and an air blowing fan (55) are mounted, characterized in that the heat exchanger (60) comprises a planar upper heat exchanger (71) and a planar lower heat exchanger (72) that are joined to each other to have a V-shape in side view, and the air blowing fan (55) has an air blow-out port (68) that is disposed so as to confront the apex of the V-shape of the V-shaped heat exchanger.