Bulged Isolator Shock Stabilization for Supersonic Engines

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Solution Overview

Problem

Supersonic and hypersonic airbreathing engines face issues with inlet unstart and reduced combustion efficiency due to shock-boundary layer interactions and flow distortions within the isolator, which can lead to engine stall or flame-out.

Innovation Solution

Incorporating a bulged region in the isolator with a local maximum dimension perpendicular to airflow, stabilizing shocks and facilitating flow mixing, ensuring consistent flow profiles and pressure rises to improve combustion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a traditional constant-area isolator is used, then the structure is simple, but strong shock-boundary layer interactions occur causing high flow distortion and reduced combustion efficiency

Engineering Contradiction:
Improveflow profile uniformityVSAvoidisolator geometry
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The isolator incorporates a bulged section with curved geometry instead of a constant-area straight section. This curvature modifies the shock-boundary layer interactions by creating a more favorable pressure gradient distribution, reducing flow distortion and improving flow uniformity at the isolator exit while maintaining manufacturability through standard forming processes

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Manufacturing precision

If the isolator area is increased to reduce flow distortion, then combustion efficiency improves, but the risk of inlet unstart increases due to pressure communications

Engineering Contradiction:
Improveflow profile uniformityVSAvoidinlet stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The isolator features a localized bulged section rather than a uniformly enlarged area. This localized geometric modification creates favorable shock-boundary layer interactions specifically in the region where needed, reducing flow distortion without significantly altering the overall pressure distribution that could trigger inlet unstart. The bulge acts as a targeted intervention rather than a global change

Inventive Principle:
Principle #3Local quality

3Stress or pressure

If shock interactions are strengthened to provide pressure rise, then combustor pressure demand is met, but flow distortion increases causing engine stall or flame-out

Engineering Contradiction:
Improvepressure riseVSAvoidflow profile uniformity
Core Design Contradiction:
Stress or pressureVSManufacturing precision

Solution Approach 1:

The curved bulged section geometry modifies shock wave reflections and interactions within the isolator, creating a more gradual and distributed pressure rise rather than abrupt shocks. This curvature distributes the compression more evenly across the flow, maintaining the required pressure increase while minimizing flow distortion and preserving combustion stability

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bulged isolator design enhances flow uniformity and reduces distortion by up to 1000%, improving combustion efficiency and preventing engine stall, while maintaining moderate to high pressure rises and anchoring shock structures for various throttle and flight conditions.

Implementation Method 1

The isolator may have shock systems setup along their lengths. The resulting shock train can create pressure rises that match those demanded by the combustor.

Methodology Applied
Scientific EffectShock wave: Shock Wave

Implementation Method 2

Strong shock-boundary layer interactions can occur within the isolator, especially on the body-side of a vehicle where the boundary layer is thickest and has a more depleted energy profile.

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 3

Strong shock-boundary layer interactions can occur within the isolator, especially on the body-side of a vehicle where the boundary layer is thickest and has a more depleted energy profile.

Methodology Applied
Scientific EffectShock-boundary layer interaction: Boundary Layer

Data Source

PatentEP3635233B1Flight vehicle air breathing engine with isolator having bulged section and method of operating such an engine
Publication Date: 2022.03.30 RAYTHEON CO
  • EP3635233B1 patent drawingFigure 1~3
  • EP3635233B1 patent drawingFigure 4~6

AI summary

A flight vehicle has an engine that includes air inlet, an isolator (or diffuser) downstream of the air inlet, and a combustor downstream of the isolator. The isolator includes a bulged region that has at least one dimension, perpendicular to the direction of the air flow from the inlet to the combustor, that is at a local maximum, larger than comparable isolator dimensions both upstream and downstream of the bulged region. The bulged region stabilizes shocks within the isolator, and facilitates flow mixing. The flow diversion of high energy flow around the outermost walls of the bulged section into the center of the flow at the aft end of the isolator, increases mixing of the flow, and results in a more consistent flow profile entering the combustor over a wide range of flight conditions (Mach, altitude, angle-of-attack, yaw) and throttle settings.